Power Steering Pump Pulley Replacement

REMOVAL
1. Mount power steering pump in a vise using one of the mounting bosses on the power steering pump. Do not clamp the power steering pump in a vise by the body of the power steering pump.

NOTE: Do not press or hammer on the shaft of the power steering pump in an attempt to remove the pulley. This will damage the internal components of the power steering pump.





2. Remove pulley from shaft of power steering pump using Puller, Special Tool C-4333, or equivalent.

NOTE: Do not press or hammer on the shaft of the power steering pump in an attempt to install the pulley. This will damage the internal components of the power steering pump.

INSTALLATION
1. Place the power steering pump pulley on the end of the power steering pump shaft. Make sure the pulley is installed squarely on the end of the shaft.

CAUTION: When installing the pulley on the power steering pump, the correct installation spacer MUST be used. The spacer provides for the correct pulley location on the power steering pump to provide correct accessory drive belt alignment. The alignment is critical in controlling accessory drive belt noise. It also prevents the pulley from contacting the power steering pump when it is installed, causing power steering pump or pulley damage.





2. Install the correct installation spacer into the hub of the power steering pump pulley.





3. Insert the Pulley Installer, Special Tool C-4063, (without adapters) through hole in spacer. Thread the Installer, Special Tool C-4063, or equivalent into the end of the power steering pump shaft. Tighten the installer into shaft.
4. Holding the Pulley Installer with one wrench so it will not rotate, turn hex down threaded rod of installer pushing the pulley onto the shaft of the power steering pump. Ensure that the tool and the pulley remain aligned with the pump shaft so pulley does not become cocked on shaft.





5. Continue to push pulley onto shaft of power steering pump until Pulley Installer, Special Tool C-4063 will no longer turn. This will ensure the spacer provided is fully seated against the front of the power steering pump shaft.
6. Remove the Pulley Installer, Special Tool C-4063, or equivalent from the shaft of the power steering pump. Remove the supplied spacer from the hub of the power steering pump pulley and discard.