Repair and Diagnosis: Technical Service Bulletins

• How to Find Technical Service Bulletins by Category/Symptom
• Recalls
  • Recall 03V034000: Accelerated Ball Joint Wear
  • Recall - Front Suspension Lower ball Joints
    • Overview
    • Service Procedure
    • Owner Letter
  • Recall - Frame Weld Defect
    • Overview
    • Service Procedure
    • Completion Reporting and Reimbursement
    • Parts Return and Vehicle Not Available
    • Dealer Instructions
    • Owner Letter
  • Recall - Fuel Rail O-Rings and Reinforcements
    • Overview
    • Service Procedure
      • A. Leak Test and Remove the Fuel Rail
      • B. Reinforce the Fuel Outlet Rail
      • C. Replace the Fuel Outlet Rail
      • D. Assemble and Install Fuel Rail
    • Owner Letter
  • Recall 98V184000: Fuel Rail/Injector O-Rings Leak
  • Recall 98V047000: Frame Welds Omitted
• Customer Interest
  • A/T - 41TE/AE 42LE Delayed Gear Engagement
    • Overview
    • Symptom/Condition
    • Diagnosis
    • Item 1 DTC 35 Loss of Prime
    • Item 2 L - R Inner and Outer Seals
    • Item 3 UD Inner Lip Seal
    • Item 4 General Seal Statement
    • Item 5 Measuring # 1 Check Ball Clearance
    • Item 6 PRNDL Switch (Non TRS)
    • Item 7 Output Speed Sensor
  • PCM - Cold Start Idle/Sags/Hesitations
    • Overview
    • Repair Procedure
  • I/M Testing - OBDII CARB Readiness Monitor Information
    • Overview
    • Repair Procedure
  • A/C Compressor - Growl Noise/Hard Air Cleaner Access
  • Wipers/Washers - Wipers Smear or Streak Windshield
  • Body - Convertible Top Secondary Latch Catch Damaged
  • Speed Sensor - Intermittent Loss of Cruise Control
  • Fuel Tank - Slow To Fill Or Will Only Fill To Half Full
  • Low Tire Pressure Warning Lamp - Blinks Intermittently
  • RKE Transmitter - Premature Battery Failure
• Superceded Bulletins
  • 23-08-00B - 11/24/00
  • 23-022-02 - 05/27/02
  • Outside Rearview Mirror Glass - Replacement
  • Child Seat Tether Anchor - Parts/Labor Identification
  • Child Seat Tether Anchors - Parts/Labor Identification
  • Child Seat - Tether Anchor Installation
  • Airbag - On/Off Switch Availability
  • Electrical - Wire Splice Procedure Revision
  • Differential Vent - Fluid Leaks
  • A/T - Diagnostic Teardown Procedures
  • A/T - Diagnostic Tear-Down Procedure
  • Automatic Transmission - Diagnostic Teardown Procedure
  • A/T - Diagnostic Teardown Procedure
  • Engine Controls - Flash Reprogramming Failure
  • Engine Controls - Co-Pilot Support/Cable Selection
  • PCM - Flash Programming Failure Recovery
  • A/T - Fluid Usage
  • A/T - ATF Usage List
• All Technical Service Bulletins
  • Body/Frame - Welded Sheet Metal Repairs And Replacements
  • Body - Don't Apply Corrosion Protection On Plastic Panels
  • Body - Front Bumper Fascia Repair For License Bracket Holes
  • Collision - Safety Cert./Tire Press. Label Replacement
  • Steering/Suspension - Wheel Hub/Bearing Inspection COLL.
  • Wheels - Reconditioned Wheel Usage
  • Restraints - Replacement Seat Covers/Seat Cover Repairs
  • Restraints - Use Of Salvaged Restraint System Components
  • Body/Frame - Structural Repair Components
  • Body/Frame - Usage Of Heat For Repair
  • A/C - System Leak Detection
  • A/C - System Sealer Usage Prohibition
  • Aluminum Engine - Gasket Surface Preparation
  • Recall 03V034000: Accelerated Ball Joint Wear
  • Recall - Front Suspension Lower ball Joints
    • Overview
    • Service Procedure
    • Owner Letter
  • Recall - Frame Weld Defect
    • Overview
    • Service Procedure
    • Completion Reporting and Reimbursement
    • Parts Return and Vehicle Not Available
    • Dealer Instructions
    • Owner Letter
  • A/T - 41TE/AE 42LE Delayed Gear Engagement
    • Overview
    • Symptom/Condition
    • Diagnosis
    • Item 1 DTC 35 Loss of Prime
    • Item 2 L - R Inner and Outer Seals
    • Item 3 UD Inner Lip Seal
    • Item 4 General Seal Statement
    • Item 5 Measuring # 1 Check Ball Clearance
    • Item 6 PRNDL Switch (Non TRS)
    • Item 7 Output Speed Sensor
  • Fuel System - Injector Circuit Test Revisions
  • ABS - Kelsey Hayes EBC-5H, EBC 310 Test Revisions
  • Brakes - Teves Mark IV/Teves Mark 20 ABS Revisions
  • PCM - Cold Start Idle/Sags/Hesitations
    • Overview
    • Repair Procedure
  • I/M Testing - OBDII CARB Readiness Monitor Information
    • Overview
    • Repair Procedure
  • Engine Controls - Flash Programming Failure Recovery
    • Overview
    • Connected/Disconnected Flash Mode Using TechCONNECT
    • Pay Attention While Performing Flash Reprogram Procedures
    • Error Messages
    • Enhanced and Original Abort Recovery
    • Enhanced Abort Recovery Screens
    • Original Abort Recovery Screen
    • Programmable Modules
    • Powertrain Modules - Engine and Transmission
  • Recall - Fuel Rail O-Rings and Reinforcements
    • Overview
    • Service Procedure
      • A. Leak Test and Remove the Fuel Rail
      • B. Reinforce the Fuel Outlet Rail
      • C. Replace the Fuel Outlet Rail
      • D. Assemble and Install Fuel Rail
    • Owner Letter
  • Recall 98V184000: Fuel Rail/Injector O-Rings Leak
  • Air Induction - Air Filter Service Procedure Update
  • A/C Compressor - Growl Noise/Hard Air Cleaner Access
  • Airbag/Clock Spring - Service
  • Headlamps - Moisture Inside
  • ABS/TCS - Diagnostic Test Revisions
  • Brakes - Teves Mark IVG and Mark 20 ABS Revisions
  • Brakes - Kelsey Hayes ABS Manual Revisions
  • Brakes - Kelsey-Hayes ABS System Diagnostic Revisions
  • Brakes - Bendix ABX 4 ABS System Test Revisions
  • Recall 98V047000: Frame Welds Omitted
  • Airbag - NHTSA Authorized Deactivation
    • Overview
    • Instruction Sheet K6855297
    • Drivers Side Airbag -- '95- '96 XJ Only
    • Passenger Side Airbag -- All
    • Both Airbags -- All
  • Leak Detection Pump - Monitor Test
  • Auto Computers - Y2K Effects
  • Generic Scan Tool - Reference Information
    • Overview
    • Quick Reference
    • 1. Powertrain Diagnostic Data
    • 2. Powertrain Freeze Frame
    • 3. Emission Related DTCs
    • 4. Clear/Reset DTCs
    • 5. O2 Monitoring Results
    • 6. Last Monitor Results
    • 7. 1 Trip Failures
    • 8. On Board System Test
    • 9. Vehicle Information
    • Appendix A, B, C and D Information
  • Engine Controls - Co-Pilot Support/Correct Cable Usage
  • Convertible Top - Damage
  • Wipers/Washers - Wipers Smear or Streak Windshield
  • Outside Rearview Mirror - Glass Replacement
  • Engine - Coolant Recommendations
  • Body - Convertible Top Secondary Latch Catch Damaged
  • A/T - (41TE/42LE) Service Information
  • CD Player - CD Compatibility
  • A/T - ATF+4 Fluid Usage/Applications
  • Transmission Range Sensor - Production Change
  • Speed Sensor - Intermittent Loss of Cruise Control
  • Wiring - Revised Splicing Procedure
  • Fuel Tank - Slow To Fill Or Will Only Fill To Half Full
  • Low Tire Pressure Warning Lamp - Blinks Intermittently
  • RKE Transmitter - Premature Battery Failure
  • Steering - Power Steering Fluid Usage
  • EVAP System - Leak Detection Pump Misdiagnosis
  • Engine - High Driveability Index Fuels
  • Air Bag - On/Off Switches
  • Child Seat - Tether Anchor Part Numbers and Labor Time
  • Child Seat Tether Anchor - Labor/Parts Identification
  • A/T Pan Gasket - Reusable Design/Installation
    • Overview
    • Installation Procedure
  • A/T - ATF + 4 Fluid Usage
  • A/T - Repair/Replacement Guidelines
    • Overview
    • Repair Procedure
      • Information
      • 40TE, 41TE/AE, 42LE/RLE and 62TE Transmissions
      • 30RH, 30TH, 31TH, 32RH, 36RH, 42RE/RH, 46RE/RH, 47RE and 48RE
      • 45RFE/545RFE and 68RFE Transmissions
      • NAG1 Transmissions
  • Restraints - Child Seat Tether Installation
  • Body - Paint Overspray Removal Procedures
  • Paint - Clearcoat Blending During Refinish Process