Diesel Data: Automotive Repair

High Energy Ignition (HEI) System - TBI

Code 42 Chart:




Code 42 Wiring Diagram:






CIRCUIT DESCRIPTION:

The ignition module sends a reference signal (circuit 430) to the ECM when the engine is cranking. While the engine speed is under 400 rpm, the ECM applies 5.0 volts to the bypass line (circuit 424) to switch the the timing to ECM control. (EST circuit 423).

When the system is running on the ignition module, that is, no voltage on the bypass line, the ignition module grounds the EST signal. The ECM expects to see no voltage on the EST line during this condition, If it sees a voltage, it sets Code 42 and will not go into the EST mode. When the rpm for EST is reached (about 400 rpm), and bypass voltage applied, the EST should on longer be grounded in the ignition module so the EST voltage should be varying. If the bypass line is open or grounded, the ignition module will not switch to EST mode so the EST voltage will be low and Code 42 will be set. If the EST line is grounded, the ignition module will switch to EST, but because the line is grounded there will be no EST signal. A Code 42 will be set.

NOTE: Because of all the possible color code combinations used on electrical wiring diagrams, for correct color code identification of circuit, see SCHEMATIC DIAGRAMS.

TEST DESCRIPTION: Numbers below refer to circled numbers on the diagnostic chart.

1. Confirms Code 42 and that the fault causing the Code 34 is present.

2. Checks for a normal EST ground path through the ignition module. An EST CKT 423 shorted to ground will also read less than 500 ohms; however, this will be checked later.

3. As the test light voltage touches "BC7," the module should switch causing the ohmmeter to "overrange" if the meter is in the 1000-2000 ohms position. Selecting the 10-20,000 ohms position will indicate above 5000 ohms, the important thing is that the module "switched."

4. The module did not switch and this step checks for EST circuit 423 should to ground, bypass circuit 424 is open and faulty ignition module connection or module.

5. Confirms Code 42 is faulty ECM and not an intermittent in circuits 423 or 424.