Diesel Data: Automotive Repair

Power Steering Gear Outlet Pipe/Hose Replacement



Power Steering Gear Outlet Pipe/Hose Replacement (LY7)

Tools Required

J 44586 Power Steering Gear Oil Seal Remover/Installer

Removal Procedure

1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Remove the front tire and wheel assemblies.




3. Remove the power steering gear inlet/outlet pipe retaining bolt, disconnect the inlet pipe and outlet pipe from the steering gear.




4. Compress the clamp (1) and disconnect the power steering gear outlet pipe/hose (2) from the power steering fluid reservoir inlet pipe/hose (3).




5. Remove the 2 power steering gear outlet pipe routing pin-style retainers from the RH side of the cradle.




6. Remove the 2 power steering gear outlet pipe routing pin-style retainers from the front of the cradle.
7. Remove the power steering gear outlet pipe/hose from the vehicle.




8. Extract the power steering gear oil seal (1) from the power steering gear using the J 44586 (2) with the aid of a flat-bladed tool (3) for additional leverage.

Installation Procedure




1. Install the NEW power steering gear oil seal (1) to the power steering gear using the seal installation end of the J 44586 (2).




2. Ensure the power steering gear oil seals (1) are fully seated in the power steering gear.
3. Position the power steering gear outlet pipe to the vehicle.





Notice: Refer to Fastener Notice.

4. Connect the inlet pipe and outlet pipe to the steering gear and install the power steering gear inlet/outlet pipe retaining bolt.

Tighten the retaining bolt to 27 N.m (20 lb ft).




5. Compress the clamp (1) and connect the power steering gear outlet pipe/hose (2) to the power steering fluid reservoir inlet pipe/hose (3).




6. Install the 2 power steering gear outlet pipe routing pin-style retainers to the front of the cradle.




7. Install the 2 power steering gear outlet pipe routing pin-style retainers to the RH side of the cradle.
8. Install the front tire and wheel assemblies.
9. Lower the vehicle.
10. Fill and bleed the power steering system. Refer to Power Steering System Bleeding.