Diesel Data: Automotive Repair

Fuel Level Sensor Replacement



Fuel Level Sensor Replacement

Removal Procedure

Caution: Refer to Gasoline/Gasoline Vapors Caution (Service Precautions) .
Caution: Refer to Safety Glasses Caution (Safety Glasses Warning) .
Caution: Refer to Vehicle Lifting Caution (Service Precautions) .
1. Remove the fuel tank. Refer to Fuel Tank Replacement (Service and Repair) .
2. Remove the primary fuel tank module assembly from the fuel tank. Refer to Primary Fuel Tank Module Replacement (Primary Fuel Tank Module Replacement) .




3. Disconnect the fuel level sensor connector (4) and unclip the wiring from the harness securing clips (5).
4. Remove the fuel level sensor from the primary fuel tank module assembly.
5. Unlock the locking clip (3) and gently push the fuel level sensor upwards.
6. Remove the fuel level sensor from the primary fuel tank module assembly.



Installation





1. Locate and install the fuel tank level sensor (1) to the primary fuel tank module assembly (2). Make sure that the locking clip (3) engages.
2. Connect the fuel level sensor connector (4) and route the wiring through the harness securing clips (5).
3. Install the fuel level sensor to the primary fuel tank module assembly.
4. Install the primary fuel tank module assembly to the fuel tank. Refer to Primary Fuel Tank Module Replacement (Primary Fuel Tank Module Replacement) .
5. Install the fuel tank. Refer to Fuel Tank Replacement (Service and Repair) .