Diesel Data: Automotive Repair

9. Fuel Rail and Injectors Removal



Fuel Rail and Injectors Removal

Caution: Refer to Fuel Rail Stop Bracket Installation Caution (Service Precautions) .

Important:
* The intake manifold, throttle body, fuel injection rail and fuel injectors may be removed as an assembly. If not servicing the individual components, remove the intake manifold as a complete assembly.

* Do not separate the fuel injectors from the fuel rail, unless component service is required.

* Use cleanliness and care when handling the fuel system components. Do not allow dirt or debris to enter the fuel injectors or fuel rail components. Cap ends, as necessary.







1. Remove the fuel rail stop bracket to intake manifold retaining bolt (1).
2. Remove the fuel rail stop bracket (2).




3. Remove the fuel rail attaching bolts (2), ground strap (1).
4. Lift evenly on both sides of the fuel rail (3) , and remove the fuel rail (3).




5. Remove the injector lower O-ring seal from the spray tip end of each injector.
6. Discard the O-ring seals.