Front Suspension

Front Suspension Strut Mount and Bearing Replacement

Removal Procedure

Caution: Refer to Safety Glasses Caution (Safety Glasses Warning) .
Caution: Refer to Vehicle Lifting Caution (Service Precautions) .
1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair) .
2. Remove the front wheel. Refer to Tire and Wheel Removal and Installation (Service and Repair) .
3. Remove the front strut assembly. Refer to Strut Replacement (Front Suspension Strut) .




Non Registered Caution: Refer To PSD SIE TITLE Error: SIE linked to empty Cell ID 120919
Caution: Do not attempt to remove the retaining nut (5) from the strut piston shaft before compressing the spring. Failure to comply with this requirement may result in personal injury.
Caution: The spring compressor must have a minimum capacity of one tonne. Failure to comply to this requirement may result in personal injury.
4. Install the spring compressor (1) on to the front coil spring (2), make sure the hooks are seated on the coil spring (2) correctly.
5. Mark the coil spring seat in relation to the strut unit.
6. Compress the coil spring (2) until the coil spring insulator (4) has clearance at the coil spring seat (3).





Important: Nuts with micro-encapsulated thread sealant must be discarded after removal.



Important: Use the hex on the strut unit piston shaft to hold the strut unit piston shaft (2) while loosening the strut assembly retaining nut (1).


7. Remove the strut assembly retaining nut (1).

Important: Special attention must be paid to the orientation of the cup washers (3) in relation to strut assembly support mount (6).



Important: Special attention must be paid to the orientation of the strut assembly support bearing (5) in relation to the coil spring seat (4).



Important: The strut assembly support bearing (5) is sealed for life. If considered to be faulty, the bearing must be replaced as an assembly.


8. Remove the strut assembly support mount (6), bearing (5) and the two washers (3) on both sides of the bearing.
9. Inspect all parts for wear and damage.



Installation Procedure





1. Install the lower cup washer (4) with the dished side facing downward.

Important: Before installing the bearing, the bearing must be properly aligned and orientated.


2. Install the strut assembly support bearing (3) with the same orientation as noted on removal.
3. Install the strut assembly support mount (2).
4. Install the upper cup washer (1) with the dished side facing upward.





Notice: Refer to Fastener Notice (Fastener Notice) .


Important: Align the mark on the coil spring seat with the strut unit before tightening the strut assembly retaining nut (1).


5. Install the strut assembly retaining nut (1).

Tighten the nut to 75 N.m (55 lb ft).

6. Remove the spring compressor (2) from the front coil spring (3).
7. Install the front strut assembly. Refer to Strut Replacement (Front Suspension Strut) .
8. Install the front wheel. Refer to Tire and Wheel Removal and Installation (Service and Repair) .
9. Remove the safety stands.
10. Lower the vehicle to the ground.