Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Drive Belt Removal
3. Drive Belt Tensioner Removal
4. Drive Belt Idler Pulley Removal
5. Generator Removal
6. Air Conditioning (A/C) Compressor Removal
7. Power Steering Pump Removal
8. Starter Removal
9. Oil Level Indicator and Tube Removal
10. Exhaust Manifold Removal - Left Side
11. Oil Filter Adapter Removal
12. Exhaust Manifold Removal - Right Side
13. Intake Manifold Removal
14. Water Outlet Removal
15. Engine Coolant Thermostat Housing Removal
16. Crankshaft Balancer Removal
17. Automatic Transmission Flex Plate Removal
18. Automatic Transmission Flex Plate Cleaning and Inspection
19. Camshaft Cover Removal - Left Side
20. Camshaft Cover Removal - Right Side
21. Water Pump Removal
22. Engine Front Cover Removal
23. Secondary Timing Chain Tensioner Removal - Right Side
24. Secondary Camshaft Drive Chain Shoe Removal - Right Side
25. Secondary Timing Chain Guide Removal - Right Side
26. Secondary Camshaft Intermediate Drive Chain Removal - Right Side
27. Primary Camshaft Intermediate Drive Chain Tensioner Removal
28. Primary Timing Chain Guide Removal - Upper
29. Primary Timing Chain Guide Removal - Lower
30. Primary Camshaft Intermediate Drive Chain Removal
31. Timing Chain Idler Sprocket Removal - Right Side
32. Secondary Timing Chain Tensioner Removal - Left Side
33. Secondary Camshaft Drive Chain Shoe Removal - Left Side
34. Secondary Timing Chain Guide Removal - Left Side
35. Secondary Camshaft Intermediate Drive Chain Removal - Left Side
36. Timing Chain Idler Sprocket Removal - Left Side
37. Crankshaft Sprocket Removal
38. Camshaft Removal - Left Side
39. Valve Rocker Arm Removal - Left Side
40. Valve Lifter Removal - Left Side
41. Cylinder Head Removal - Left Side
42. Camshaft Removal - Right Side
43. Valve Rocker Arm Removal - Right Side
44. Valve Lifter Removal - Right Side
45. Cylinder Head Removal - Right Side
46. Oil Pan Removal
47. Oil Pump Removal
48. Crankshaft Rear Oil Seal and Housing Removal
49. Piston, Connecting Rod, and Bearing Removal
50. Crankshaft and Bearing Removal
51. Engine Block Disassemble
52. Engine Block Cleaning and Inspection
53. Crankshaft and Bearing Cleaning and Inspection
54. Crankshaft Balancer Cleaning and Inspection
55. Piston and Connecting Rod Disassemble
56. Piston, Connecting Rod, and Bearing Cleaning and Inspection
57. Piston and Connecting Rod Assemble
58. Cylinder Head Disassemble
59. Cylinder Head Cleaning and Inspection
60. Valve Spring Inspection and Measurement
61. Valve and Seat Grinding
62. Cylinder Head Assemble
63. Camshaft Cleaning and Inspection
64. Valve Lifter Cleaning and Inspection
65. Valve Rocker Arm Cleaning and Inspection
66. Camshaft Timing Drive Components Cleaning and Inspection
67. Oil Pump Disassemble
68. Oil Pump Cleaning and Inspection
69. Oil Pump Assemble
70. Oil Filter Adapter Disassemble
71. Oil Filter Adapter Cleaning and Inspection
72. Oil Filter Adapter Assemble
73. Oil Pan Disassemble
74. Oil Pan Cleaning and Inspection
75. Oil Pump Suction Pipe and Screen Cleaning and Inspection
76. Oil Pan Assemble
77. Engine Front Cover Disassemble
78. Engine Front Cover Cleaning and Inspection
79. Engine Front Cover Assemble
80. Camshaft Cover Disassemble
81. Camshaft Cover Cleaning and Inspection
82. Camshaft Cover Assemble
83. Intake Manifold Disassemble
84. Intake Manifold Cleaning and Inspection
85. Intake Manifold Assemble
86. Exhaust Manifold Cleaning and Inspection - Left Side
87. Exhaust Manifold Cleaning and Inspection - Right Side
88. Water Pump Cleaning and Inspection
89. Thread Repair
90. Service Prior to Assembly
91. Engine Block Assemble
92. Crankshaft and Bearing Installation
93. Piston, Connecting Rod, and Bearing Installation
94. Crankshaft Rear Oil Seal and Housing Installation
95. Oil Pump Installation
96. Oil Pan Installation
97. Cylinder Head Installation - Right Side
98. Valve Lifter Installation - Right Side
99. Valve Rocker Arm Installation - Right Side
100. Camshaft Installation - Right Side
101. Cylinder Head Installation - Left Side
102. Valve Lifter Installation - Left Side
103. Valve Rocker Arm Installation - Left Side
104. Camshaft Installation - Left Side
105. Crankshaft Sprocket Installation
106. Timing Chain Idler Sprocket Installation - Left Side
107. Secondary Camshaft Intermediate Drive Chain Installation - Left Side
108. Secondary Timing Chain Guide Installation - Left Side
109. Secondary Camshaft Drive Chain Shoe Installation - Left Side
110. Secondary Timing Chain Tensioner Installation - Left Side
111. Timing Chain Idler Sprocket Installation - Right Side
112. Primary Camshaft Intermediate Drive Chain Installation
113. Primary Timing Chain Guide Installation - Lower
114. Primary Timing Chain Guide Installation - Upper
115. Primary Camshaft Intermediate Drive Chain Tensioner Installation
116. Secondary Camshaft Intermediate Drive Chain Installation - Right Side
117. Secondary Timing Chain Guide Installation - Right Side
118. Secondary Camshaft Drive Chain Shoe Installation - Right Side
119. Secondary Timing Chain Tensioner Installation - Right Side
120. Engine Front Cover Installation
121. Water Pump Installation
122. Camshaft Cover Installation - Left Side
123. Camshaft Cover Installation - Right Side
124. Intake Manifold Installation
125. Automatic Transmission Flex Plate Installation
126. Crankshaft Balancer Installation
127. Oil Filter Adapter Installation
128. Exhaust Manifold Installation - Left Side
129. Oil Level Indicator and Tube Installation
130. Exhaust Manifold Installation - Right Side
131. Engine Coolant Thermostat Housing Installation
132. Water Outlet Installation
133. Starter Installation
134. Power Steering Pump Installation
135. Air Conditioning (A/C) Compressor Installation
136. Generator Installation
137. Drive Belt Idler Pulley Installation
138. Drive Belt Tensioner Installation
139. Drive Belt Installation
140. Engine Wiring Harness Assembly Installation
141. Engine Prelubing