Diesel Data: Automotive Repair

124. Intake Manifold Installation




Intake Manifold Installation




1. Install the NEW intake manifold gasket.




2. Install the intake manifold (2) and the throttle body (3) as an assembly as an assembly.

Caution: Refer to Fastener Caution (Fastener Caution).

Note: Tighten the intake manifold bolts (1) in a circular pattern starting at the center (long bolts) and moving outward.

3. Install the intake manifold bolts (1) and tighten to 23 Nm (17 lb ft).




4. Install the fuel injector harness electrical connector/EVAP valve mounting bracket (1).
5. Install the fuel injector harness electrical connector/EVAP valve mounting bracket to intake manifold retaining bolt (2) and tighten to 10 Nm (89 lb in).
6. Attach the fuel injector harness electrical connector (3) to the fuel injector harness electrical connector/EVAP valve mounting bracket (1).




7. Connect the EVAP hose (1) to the upper intake manifold (2).
8. Install the PCV tube and PCV fresh air tubes. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (Service and Repair).