Diesel Data: Automotive Repair

128. Exhaust Manifold Installation - Left Side




Exhaust Manifold Installation - Left Side

Installation Procedure

Caution: Refer to Exhaust System Inspection Caution (Service Precautions).

1. Inspect the exhaust manifold before installation. Refer to Exhaust Manifold Cleaning and Inspection - Left Side (Overhaul).





Note: Make sure the sealing ring is seated correctly.

2. Install a NEW exhaust manifold gasket (1) and NEW sealing ring (3) to the exhaust manifold (2).
3. Install the exhaust manifold assembly (2) to the engine.





Note: Do not fully tighten the exhaust manifold to cylinder head retaining bolts (1) at this stage.

4. Install NEW exhaust manifold to cylinder head retaining bolts (1).

Caution: Refer to Fastener Caution (Fastener Caution).

5. Tighten the exhaust manifold to cylinder head retaining bolts (1) working from the centre to the outside to 20 Nm (15 lb ft).





Note: Do not fully tighten the exhaust manifold to cylinder head retaining bolts (1) at this stage.

6. Install NEW exhaust manifold to cylinder head retaining bolts (1).
7. Tighten the exhaust manifold to cylinder head retaining bolts (1) working from the centre to the outside to 20 Nm (15 lb ft).