Part 3
45. Install the shift selector linkage rod (1) to the shift selector shaft (2).
46. Install the shift selector linkage rod using the shift selector shaft retaining nut (3) and tighten to 9 Nm (80 lb in).
47. Install the starter motor. Refer to Starter Replacement (3.6L) (Service and Repair)Starter Replacement (6.0L) (Service and Repair).
48. Install the propeller shaft. Refer to Propeller Shaft Replacement (Propeller Shaft Replacement).
49. Install the centre exhaust heat shield. Refer to Exhaust Heat Shield Replacement - Center (Exhaust Heat Shield Replacement - Center).
50. Install the Exhaust system. Refer to Exhaust System Replacement (V8 - For Access) (Exhaust System Replacement (For Access))Exhaust System Replacement (V8 - Complete) (Exhaust System Replacement (Complete))Exhaust System Replacement (V6 - For Access) (Exhaust System Replacement (For Access))Exhaust System Replacement (V6 - Complete) (Exhaust System Replacement (Complete)).
51. Connect the low oil level sensor electrical connector (1).
52. Remove the plug from the power steering cooler (3) and power steering reservoir inlet hose (2).
53. Connect the power steering reservoir inlet hose (2) to the power steering cooler (3).
54. Install the power steering reservoir inlet hose spring clamp (1) to its original location
55. Remove the plug from the power steering cooler (3) and power steering reservoir inlet hose (1).
56. Connect the power steering reservoir inlet hose (1) to the power steering cooler (3).
57. Install the power steering reservoir inlet hose spring clamp (2) to its original location
58. Install the engine splash shield. Refer to Engine Splash Shield Replacement (Service and Repair).
59. Install the front air deflector. Refer to Front Air Deflector Replacement (Service and Repair).
60. Lower the vehicle.
61. Remove the zip ties (2) or equivalent securing the radiator and condenser assembly (3) to the front end assembly (1).
Note: The AU-525 is not required for installation.
62. Remove the clean lint free cloth at the transmission cooler lines (2) and the flexible hoses (1).
Note: The flexible hoses are not serviced separately. Therefore if the hose's require replacement, then the hose and radiator to hose cooler hose assembly must be fitted.
63. Align both flexible hose's with both steel cooler lines.
Note: Listen for an audible click to confirm fitting.
64. Hold the cooler line (2) and connect the flexible hose (1) by pushing together. Repeat procedure for other hose.
Note: When adding or changing transmission fluid use only recommended automatic transmission fluid.
65. Check and top up transmission fluid level if required.
66. Remove the plug or cap at the fuel feed hose (1) and fuel feed pipe (2) ends.
67. Connect the fuel feed hose (1) to the fuel feed pipe (2). Refer to Metal Collar Quick Connect Fitting Service (Metal Collar Quick Connect Fitting Service) or Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
68. Remove the plug or cap at the EVAP purge line (4) and the purge solenoid (3) ends.
69. Connect the EVAP purge line (4) to the purge solenoid (3). Refer to Metal Collar Quick Connect Fitting Service (Metal Collar Quick Connect Fitting Service) or Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
Note: DO NOT coat the new sealing washer with oil. They must be fitted dry. The use of mineral oil will render the washer useless, as the washer WILL swell causing refrigerant to leak out.
70. Install a NEW sealing washer (3) to suction pipe joint.
71. Position the upper suction pipe (1) to the lower suction pipe (2).
72. Install the A/C suction pipe pad to the A/C suction pipe retaining nut (1) and tighten to 22 Nm(16 lb ft).
73. Remove the plug or cap at the A/C suction/discharge pipe (1) ends and the compressor (2) ports.
Note: The A/C sealing O-rings must be fitted dry. DO NOT lubricate the A/C sealing O-rings.
74. Fit the NEW A/C suction/discharge pipe sealing O-ring (2) to the suction pipe.
75. Connect the A/C suction/discharge line pad (1) to the A/C compressor (2).
76. Install the suction/discharge line pad to A/C compressor retaining nut (1).
77. Connect the A/C compressor electrical connector (1).
78. Connect the A/C pressure transducer electrical connector (1).
79. Install the wiring harness (2).
80. Install the remote battery positive post to the wiring harness retaining bolt (1) and tighten to 15 Nm (11 lb ft).
Note: Make sure the clips on the remote battery positive post cover (1) are engaged to avoid an induced rattle condition.
81. Install the remote battery positive post cover (1).