Part 4

82. Connect the vehicle body ground cable (1) to the cylinder head (2).
83. Install the vehicle body ground cable to the cylinder head retaining bolt (3) and tighten to 10 Nm(89 lb in)





Note: Listen for a audible click from the locking tang (2) to confirm fitting.

84. Slide the engine connector (3) into the body harness connector (1) to join.




85. Attach the protector (1) to the base of the under hood BEC connector (2).




86. Install the upper under hood BEC plate (1) to the lower under hood BEC plate (3).

Note: The under hood BEC upper plate to lower plate retaining bolts (2) DO NOT have a torque specification. Listen for an audible clicking sound whilst tightening the under hood BEC upper plate to lower plate retaining bolts (2) to confirm correct fitting.

87. Install the under hood BEC upper plate to lower plate retaining bolts (2).




88. Connect the positive cable (2) to the upper under hood BEC plate (4).
89. Install the positive cable to the under hood BEC plate retaining bolt (5) and tighten to 10 Nm(89 lb ft).
90. Install the positive cable protective cover (3).
91. Install the under hood body electrical centre (BEC) lid (1).




92. Connect the 56 pin engine wiring harness to main wiring harness electrical connector (1).
93. Connect the 2 pin engine wiring harness to main wiring harness electrical connector (2).




94. Connect ECM electrical connectors (2).
95. Rotate the engine control module (ECM) electrical connector levers (1) to the locked position.
96. Install the engine coolant heater cord if fitted. Refer to Coolant Heater Cord Replacement (3.6L) (Coolant Heater Cord Replacement)Coolant Heater Cord Replacement (6.0L) (Coolant Heater Cord Replacement).




97. Connect the vacuum hose (1) to the intake manifold vacuum port (3).
98. Compress the vacuum hose retaining clamp (2) and slide along the vacuum hose (1) to the correct location to secure the vacuum hose (1) to the intake manifold vacuum port (3).





Caution: Refer to Installing Hoses without Twists or Bends Caution (Installing Hoses without Twists or Bends Caution).

Note: Listen for a audible click to confirm fitting in two places

99. Attach the heater hose (1) quick connect fitting (3) by pushing the hose onto the heater pipe (2).




100. Remove the plug or cap at the cooling system hoses and inlets
101. Install the coolant bleed hose (3) to the outlet housing (1).
102. Compress the coolant bleed hose retaining clamp (4) and position back to its original location on the coolant bleed hose (3).
103. Connect the coolant recovery hose (2) from the outlet housing (1).
104. Install the radiator outlet hose. Refer to Radiator Outlet Hose Replacement (3.6L) (Service and Repair)Radiator Outlet Hose Replacement (6.0L) (Service and Repair).
105. Connect the battery ground cable. Refer to Battery Negative Cable Disconnection and Connection (Service and Repair).
106. Refill the cooling system. Refer to Cooling System Draining and Filling (3.6 L) (Service and Repair)Cooling System Draining and Filling (6.0 L) (Service and Repair).
107. Install the air intake duct. Refer to Air Cleaner Inlet Duct Replacement (Air Cleaner Inlet Duct Replacement).
108. Recharge the air conditioning (A/C) system. Refer to Refrigerant Recovery and Recharging (Refrigerant Recovery and Recharging).
109. Install the radiator air intake baffle. Refer to Radiator Air Upper Baffle and Deflector Replacement (Service and Repair).
110. Install the engine covers. Refer to Engine Cover Replacement (Service and Repair).
111. Disable the ignition system.
112. Crank the engine several times. Listen for any unusual noises or evidence that parts are binding.
113. Enable the ignition system.
114. Start the engine and listen for unusual noises.
115. Check the vehicle oil pressure gauge and confirm that the engine has acceptable oil pressure.
If necessary, install an oil pressure gauge and measure the engine oil pressure.
116. Run the engine speed at about 1,000 RPM until the engine has reached normal operating temperature.
117. Listen for sticking stationary hydraulic lash adjuster, (SHLAs) (valve lifters) and other unusual noises.
118. Inspect for fuel, oil, and/or other coolant leaks while the engine is running.