Diesel Data: Automotive Repair

Mode Valve Actuator Replacement




Mode Valve Actuator Replacement

Removal Procedure

1. Remove the knee bolster. Refer to Knee Bolster Replacement (Service and Repair).
2. Remove the left close out panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).
3. Remove the hood release handle. Refer to Hood Primary Latch Release Cable Replacement (Service and Repair).
4. Remove the instrument panel retainer. Refer to Instrument Panel Retainer Replacement (Service and Repair).
5. Remove the left instrument panel extension. Refer to Instrument Panel Extension Replacement (Service and Repair).




6. Disconnect the auxiliary mode door actuator electrical connector (2).
7. Remove the auxiliary mode door actuator to HVAC module assembly retaining screws (1).
8. Remove the auxiliary mode door actuator (3) from the HVAC module assembly (4).

Installation Procedure




1. Install the auxiliary mode door actuator (3) to the HVAC module assembly (4).

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the auxiliary mode door actuator to HVAC module assembly retaining screws (1) and tighten to 1 Nm (9 lb ft).
3. Connect the auxiliary mode door actuator electrical connector (2).
4. Install the left instrument panel extension. Refer to Instrument Panel Extension Replacement (Service and Repair).
5. Install the instrument panel retainer. Refer to Instrument Panel Retainer Replacement (Service and Repair).
6. Install the hood release handle. Refer to Hood Primary Latch Release Cable Replacement (Service and Repair).
7. Install the left close out panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).
8. Install the knee bolster. Refer to Knee Bolster Replacement (Service and Repair).
9. Perform HVAC system relearn. Refer to HVAC Control Module Programming and Setup (Programming and Relearning).