Fuel Level Sensor Replacement

Fuel Level Sensor Replacement

Removal Procedure

Danger: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.


Warning: Refer to Gasoline/Gasoline Vapors Warning (Service Precautions).

Warning: Refer to Safety Glasses Warning (Safety Glasses Warning).

1. Remove the fuel tank. Refer to Fuel Tank Replacement (Service and Repair).
2. Remove the primary fuel tank module assembly from the fuel tank. Refer to Primary Fuel Tank Module Replacement (Service and Repair).




3. Disconnect the fuel level sensor connector (4) and unclip the wiring from the harness securing clips (5).
4. Remove the fuel level sensor from the primary fuel tank module assembly.
5. Unlock the locking clip (3) and gently push the fuel level sensor upwards.
6. Remove the fuel level sensor from the primary fuel tank module assembly.

Installation




1. Locate and install the fuel tank level sensor (1) to the primary fuel tank module assembly (2). Make sure that the locking clip (3) engages.
2. Connect the fuel level sensor connector (4) and route the wiring through the harness securing clips (5).
3. Install the fuel level sensor to the primary fuel tank module assembly.
4. Install the primary fuel tank module assembly to the fuel tank. Refer to Primary Fuel Tank Module Replacement (Service and Repair).
5. Install the fuel tank. Refer to Fuel Tank Replacement (Service and Repair).