Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Wiring Harness Assembly Removal
3. Crankshaft Balancer Removal
4. Engine Flywheel Removal
5. Automatic Transmission Flex Plate Removal
6. Clutch Pilot Bearing Removal
7. Oil Level Indicator and Tube Removal
8. Exhaust Manifold Removal - Left Side
9. Exhaust Manifold Removal - Right Side
10. Water Pump Removal
11. Throttle Body Removal
12. Fuel Rail and Injectors Removal
13. Intake Manifold Removal
14. Engine Coolant Air Bleed Pipe and Hole Cover Removal
15. Engine Block Valley Cover Removal
16. Valve Lifter Oil Manifold Removal
17. Valve Lifter Oil Filter Removal
18. Valve Rocker Arm Cover Removal - Left Side
19. Valve Rocker Arm Cover Removal - Right Side
20. Valve Rocker Arm and Push Rod Removal
21. Cylinder Head Removal - Left Side
22. Cylinder Head Removal - Right Side
23. Valve Lifter Removal
24. Oil Filter, Adapter, and Pan Cover Removal
25. Oil Pan Removal
26. Engine Front Cover Removal
27. Crankshaft Rear Oil Seal Housing Removal
28. Oil Pump, Screen and Crankshaft Oil Deflector Removal
29. Timing Chain and Sprocket Removal
30. Camshaft Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearing Removal
33. Engine Block Plug Removal
34. Engine Block Cleaning and Inspection
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Cleaning and Inspection
37. Crankshaft Balancer Cleaning and Inspection
38. Engine Flywheel Cleaning and Inspection
39. Automatic Transmission Flex Plate Cleaning and Inspection
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Cleaning and Inspection
42. Piston and Connecting Rod Assemble
43. Camshaft Bearing Removal
44. Camshaft and Bearings Cleaning and Inspection
45. Camshaft Bearing Installation
46. Camshaft Timing Chain and Sprocket Cleaning and Inspection
47. Valve Rocker Arm and Push Rod Cleaning and Inspection
48. Valve Lifter and Guide Cleaning and Inspection
49. Cylinder Head Disassemble
50. Cylinder Head Cleaning and Inspection
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Cleaning and Inspection
55. Oil Pump Assemble
56. Engine Front Cover Cleaning and Inspection
57. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
58. Engine Block Valley Cover Cleaning and Inspection
59. Valve Lifter Oil Manifold Cleaning and Inspection
60. Valve Rocker Arm Cover Cleaning and Inspection
61. Oil Pan Cleaning and Inspection
62. Intake Manifold Cleaning and Inspection
63. Exhaust Manifold Cleaning and Inspection
64. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
65. Water Pump Cleaning and Inspection
66. Thread Repair
67. Service Prior to Assembly
68. Engine Block Plug Installation
69. Engine Wiring Harness Assembly Installation
70. Crankshaft and Bearing Installation
71. Piston, Connecting Rod, and Bearing Installation
72. Camshaft Installation
73. Timing Chain and Sprocket Installation
74. Oil Pump, Screen and Crankshaft Oil Deflector Installation
75. Crankshaft Rear Oil Seal Housing Installation
76. Crankshaft Rear Oil Seal Installation
77. Engine Front Cover Installation
78. Crankshaft Front Oil Seal Installation
79. Oil Pan Installation
80. Oil Filter, Adapter, and Pan Cover Installation
81. Valve Lifter Installation
82. Cylinder Head Installation - Left Side
83. Cylinder Head Installation - Right Side
84. Valve Rocker Arm and Push Rod Installation
85. Valve Rocker Arm Cover Installation - Left Side
86. Valve Rocker Arm Cover Installation - Right Side
87. Engine Block Valley Cover Installation
88. Valve Lifter Oil Filter Installation
89. Valve Lifter Oil Manifold Installation
90. Engine Coolant Air Bleed Pipe and Hole Cover Installation
91. Intake Manifold Installation
92. Fuel Rail and Injectors Installation
93. Throttle Body Installation
94. Water Pump Installation
95. Exhaust Manifold Installation - Left Side
96. Exhaust Manifold Installation - Right Side
97. Oil Level Indicator and Tube Installation
98. Clutch Pilot Bearing Installation
99. Engine Flywheel Installation
100. Automatic Transmission Flex Plate Installation
101. Crankshaft Balancer Installation
102. Engine Prelubing