Part 4

91. Remove the clean lint free cloth at the automatic transmission cooler pipes (2) and the flexible hoses (1).

Note: The flexible hoses are not serviced separately. Therefore if the hose's require replacement, then the hose and radiator to hose cooler hose assembly must be fitted.

92. Align both flexible hose's with both steel cooler lines.

Note: Listen for an audible click to confirm fitting.

93. Hold the cooler line (2) and connect the flexible hose (1) by pushing together. Repeat procedure for other hose.

Note: When adding or changing transmission fluid use only recommend automatic transmission fluid.

94. Check and top up transmission fluid level if required. Refer to Transmission Fluid Check (Transmission Fluid Check).





Note: Cut zip tie A and zip tie B and remove from around the front end assembly (3) and the radiator and condenser mount (1).

95. Remove the large zip ties or equivalent securing the radiator and condenser assembly (2) to the front end assembly (3).




96. Remove the plug or cap at the A/C suction pipe ends (1 and 3)

Note: The A/C sealing O-rings must be fitted dry. DO NOT lubricate the A/C sealing O-rings.

97. Fit the NEW A/C suction pipe sealing O-ring (2) to the suction pipe.
98. Install the upper A/C suction pipe (1) to the lower A/C suction pipe (3).




99. Install the A/C suction pipe pad to A/C suction pipe retaining nut (1) and tighten to 22 Nm(16 lb ft).




100. Remove the plug from the throttle body to EVAP purge valve tube (3) and EVAP purge valve (1) ends.
101. Connect the throttle body to EVAP purge valve tube (3) to the EVAP purge valve (1).
102. Remove the plug from the EVAP purge valve to fuel tank tube (2) and EVAP purge valve (1) ends.
103. Connect the EVAP purge valve to fuel tank tube (2) to the EVAP purge valve (1).




104. Install the wiring harness (2) to the remote positive battery post.
105. Install the remote positive battery post to wiring harness retaining bolt (1) and tighten to 15 Nm (11 lb ft).





Note: Make sure the clips on the remote positive battery post cover (1) are engaged to avoid an induced rattle condition.

106. Install the remote positive battery post cover (1).




107. Remove the plug from the fuel feed pipe (2) and fuel rail pipe (1) ends.
108. Connect the fuel rail feed pipe (2) quick connect fitting. Refer to Metal Collar Quick Connect Fitting Service (Metal Collar Quick Connect Fitting Service) or Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
109. Install the engine coolant heater cord if fitted. Refer to Coolant Heater Cord Replacement (3.6L) (Coolant Heater Cord Replacement)Coolant Heater Cord Replacement (6.0L) (Coolant Heater Cord Replacement).




110. Connect the vacuum brake booster hose (3) from the intake manifold vacuum port (1).
111. Compress the vacuum brake booster hose retaining clamp (2) and return to its original position on the vacuum brake booster hose (3).




112. Remove the plug from the compressor (3) ports.
113. Remove the plug from the pipes (1).

Note: The A/C sealing O-rings must be fitted dry. DO NOT lubricate the A/C sealing O-rings.

114. Fit the NEW A/C suction/discharge pipe O-rings (2) to the suction/discharge pipes (1).
115. Connect the A/C suction/discharge line pad (1) to the A/C compressor (3).




116. Install the suction/discharge line pad (1) to compressor and tighten the retaining bolt (1) to the correct torque specification and tighten to 22 Nm(16 lb ft).