Generator Replacement

Generator Replacement (6.0L)

Removal Procedure

Warning: Refer to Battery Disconnect Warning (Battery Disconnect Warning).

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (Service and Repair).
2. Remove the engine cover. Refer to Engine Cover Replacement (Service and Repair).
3. Remove air filter assembly. Refer to Air Cleaner Assembly Replacement (Service and Repair).
4. Remove the induction tube from throttle body. Refer to Air Cleaner Inlet Duct Replacement (Service and Repair).
5. Remove the mass air flow (MAF) sensor. Refer to Mass Airflow Sensor with Intake Air Temperature Sensor Replacement (Service and Repair).
6. Remove the drive belt. Refer to Drive Belt Replacement - Accessory (Service and Repair).




7. Remove the power steering pump to power steering hose banjo bolt (1).

Note: Bolts with micro-encapsulated thread sealant must be discarded after removal.

8. Remove the power steering pump to power steering pump bracket retaining bolts (2).

* Discard the bolts.
* Place the power steering pump to allow access to the alternator.




9. Remove the alternator battery positive cable nut (1) from the alternator.
10. Remove the alternator battery positive cable (2) from the alternator stud.

Note: Press the retainer tabs to remove electrical connector.

11. Remove the electrical connector (3) from the alternator.




12. Remove the alternator retaining bolts (1, 2).
13. Remove the alternator (3) from the vehicle.

Installation Procedure




1. Install the alternator to the alternator mounting bracket.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install alternator retaining bolts (1, 2) and tighten to 34 Nm (25 lb in).




3. Install the alternator battery positive cable (2) to the alternator stud.
4. Install the alternator battery cable nut (1) to the alternator and tighten to 13 Nm (115 lb in).

Note: Ensure locking tabs are located into the correct position.

5. Install the electrical connector (3).




6. Install the power steering pump to the power steering pump bracket.
7. Install the power steering pump to power steering pump bracket retaining bolts (2) and tighten to 30 Nm (23 lb ft).
8. Install the power steering pump to power steering hose banjo fitting bolt (1). Refer to Power Steering System Bleeding (Service and Repair).
9. Install the power steering drive belt. Refer to Drive Belt Replacement - Accessory (Service and Repair).
10. Install the MAF sensor. Refer to Mass Airflow Sensor with Intake Air Temperature Sensor Replacement (Service and Repair).
11. Install the air box. Refer to Air Cleaner Assembly Replacement (Service and Repair).
12. Install the engine dress cover. Refer to Engine Cover Replacement (Service and Repair).