Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Camshaft Cover Removal
7. Timing Chain Tensioner Removal
8. Timing Chain Housing Removal
9. Camshaft Position Actuator Locking Pin Adjustment
10. Timing Chain, Sprocket, and Tensioner Removal
11. Intake Camshaft and Valve Lifter Removal
12. Exhaust Camshaft and Valve Lifter Removal
13. Cylinder Head Removal
14. Oil Pan Removal - Lower
15. Oil Pan Removal - Upper
16. Oil Pump Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Crankshaft Rear Oil Seal Removal
19. Crankshaft and Bearing Removal
20. Engine Block Clean and Inspect
21. Crankshaft and Bearing Clean and Inspect
22. Piston and Connecting Rod Disassemble
23. Piston, Connecting Rod, and Bearing Clean and Inspect
24. Piston and Connecting Rod Assemble
25. Camshaft Clean and Inspect
26. Valve Lifter and Guide Clean and Inspect
27. Timing Chain and Sprocket Clean and Inspect
28. Cylinder Head Disassemble
29. Cylinder Head Clean and Inspect
30. Valve Guide Reaming, and Valve and Seat Grinding
31. Cylinder Head Assemble
32. Oil Pump Disassemble
33. Oil Pump Clean and Inspect
34. Oil Pump Assemble
35. Exhaust Manifold Clean and Inspect
36. Service Prior to Assembly
37. Crankshaft and Bearing Installation
38. Crankshaft Rear Oil Seal Installation
39. Piston, Connecting Rod, and Bearing Installation
40. Oil Pump Installation
41. Cylinder Head Installation
42. Intake Camshaft and Valve Lifter Installation
43. Exhaust Camshaft and Valve Lifter Installation
44. Timing Chain, Sprocket, and Tensioner Installation
45. Timing Chain Housing Installation
46. Timing Chain Tensioner Installation
47. Camshaft Cover Installation
48. Oil Pan Installation - Upper
49. Oil Pan Installation - Lower
50. Intake Manifold Installation
51. Exhaust Manifold Installation
52. Oil Level Indicator and Tube Installation
53. Engine Flywheel Installation