Diesel Data: Automotive Repair

Select Lever

Select Lever

REMOVAL
1. Set the vehicle on a lift.
2. Disconnect the ground cable from battery.
3. Set the select lever to the "N" range.
4. Lift-up the vehicle.
5. Remove the rear exhaust pipe and muffler.
^ SOHC model
^ DOHC turbo model
6. Disconnect the cable from select lever, and then remove the cable bracket.





7. Lower the vehicle.
8. Remove the console box.
9. Disconnect the connectors, then remove the four bolts to take out the select lever from the body.





INSTALLATION
1. Mount the select lever onto the vehicle body.
2. Tighten the four bolts to install the select lever to the vehicle body, then connect connector.





3. Install the console box.
4. Set location of the select lever at "N" range.
5. Lift-up the vehicle.
6. Set location of the range select lever to "N" range.
7. Insert the thread portion of the other inner cable and into the connector hole of the select lever, and fix the other outer cable end to the bracket.
Tightening torque:
18 Nm (1.8 kgf-m, 13.0 ft. lbs.)

8. Adjust the select cable position.
9. After completion of fitting, make sure that the select lever operates smoothly all across the operating range.
10. Install the rear exhaust pipe and muffler.
^ SOHC model
^ DOHC turbo model

11. Inspect the following items. If the following inspection reveals faults, adjust the select cable and inhibitor switch.
(1) The engine starts operating when select lever is in range "P" and "N", but not in other ranges.
(2) The back-up light is lit when the select lever is in range "R", but not in other ranges.
(3) Select lever and indicator ranges are matched.

DISASSEMBLY
1. Remove the packing.
2. Remove the grip.
3. Remove the indicator light, and then remove the indicator cover.

NOTE:
Be careful not to break the indicator light during removal.





4. Remove the blind.
5. Remove the cover.





6. Remove the clips, and then remove the guide plate.





7. Remove the clamp, and the remove the shift lock solenoid.





8. Remove the bolt securing lock plate B.





9. Remove the lock plates A, B, C and bushing.





10. Remove the cushion plate.





11. Remove the clip, and then remove the "P" range switch.





12. Remove the grommet, and then extract spring pin.





13. Remove the select lever arm, and then take away the select lever assembly from plate.





14. Remove the detent spring, and then remove the detent arm.





15. Remove the select lever assembly bushing from bracket.





16. Remove the bracket from select lever assembly.





17. Remove the bushing from bracket.





ASSEMBLY
1. Clean all parts before assembly.
2. Apply grease to each select lever parts.
Lock plate:
SUNCALL GREASE (Part No. 002948040)
Except lock plate:
KOPR-KOTE (Part No. 003603001) or equivalent

3. Assembly is in the reverse order of disassembly.
4. After completion of fitting, transfer the select lever to range "P" - " 1 ", then check whether the indicator and select lever agree, whether the pointer and position mark agree and what the operating force is.

INSPECTION
1. Inspect the removed parts for deformation, damage and wear. Correct or replace if defective.
2. Confirm the following parts for operating condition before assembly. Moving condition of the select lever assembly, it should move smoothly.