Diesel Data: Automotive Repair

Cylinder Head Installation



Cylinder Head Installation

Special Tools

J 45059 Angle Meter




1. Install the dowel pins - cylinder head locator, if necessary.
2. Install a new cylinder head gasket.




3. Install the cylinder head.




4. Install new cylinder head bolts.





Notice: Refer to Fastener Notice.

5. Tighten the new cylinder head bolts in the following sequence:

1. Tighten the (14) long cylinder head bolts in sequence to 30 Nm (22 ft. lbs.).
2. Use J 45059 to tighten the cylinder head bolts in sequence an additional 155 degrees.
3. Tighten the (2 Short) end bolts to 7 Nm (62 in. lbs.).
Use J 45059 to tighten the short cylinder head end bolts an additional 60 degrees.
4. Tighten the (1 Long) end bolt to 7 Nm (62 in. lbs.).
Use J 45059 to tighten the long cylinder head end bolt an additional 120 degrees.