Fuel Filler Hose: Service and Repair

Fuel Tank Filler Pipe Replacement

Removal Procedure




1. Remove the fuel fill cap.
2. Remove the fuel fill pipe housing.




3. Remove the fuel fill pipe bracket nuts (2).
4. Raise and suitably support the vehicle. Refer to Vehicle Lifting.




5. Disconnect the fuel filler pipe recirculation hose from the fuel tank.
6. Loosen the clamp securing the fuel fill pipe to the fuel tank.
7. Disconnect the fuel fill pipe from the fuel tank.
8. Cap the open end of the fuel fill hose.
9. Remove the fuel fill pipe ground strap bolt.
10. Remove the push-pin retainer and remove the fuel fill pipe from the vehicle frame.

Installation Procedure




1. Install the fuel fill pipe to the vehicle frame and install the push-pin retainer.

Notice: Refer to Fastener Notice.

2. Install the fuel fill pipe ground strap bolt.

Tighten the bolt to 10 Nm (89 in. lbs.).

3. Uncap the fuel fill hose.
4. Connect the fuel fill pipe to the fuel tank.

Tighten the clamp to 2.5 Nm (22 in. lbs.).

5. Connect the fuel filler pipe recirculation hose to the fuel tank.
6. Lower the vehicle.




7. Install the fuel fill pipe bracket nuts (2).

Tighten the nuts to 10 Nm (89 in. lbs.).




8. Install the fuel fill pipe housing.
9. Install the fuel fill cap.