Diesel Data: Automotive Repair

Input Shaft Clearance Measurement

1. Assemble input shaft with 5th gear bearing, 5th gear, 5th reverse synchronizer assembly, reverse cone, and washer. Use old nut and torque.

Torque: 150 Nm (110 ft. lbs.)





2. Measure clearance between 5th drive gear and 5th gear thrust washer.

Clearance:
Standard: 0.20 mm - 0.35 mm (0.008 inch - 0.014 inch)






3. Measure clearance between 4th drive gear and 4th gear thrust washer.

Clearance:
Standard: 0.20 mm - 0.35 mm (0.008 inch - 0.014 inch)


4. Measure clearance between 3rd drive gear and input shaft.

Clearance:
Standard: 0.20 mm - 0.35 mm (0.008 inch - 0.014 inch)