Muffler Heat Shields

CAUTION: HEAVY WORK GLOVES AND EYE PROTECTION MUST BE WORN WHEN MODIFYING THE EXHAUST HEAT SHIELD, AND WHEN REMOVING AND INSTALLING THE INTERMEDIATE EXHAUST PIPE ISOLATOR. THE EXHAUST HEAT SHIELD EDGES ARE EXTREMELY SHARP AND CONTACT WITH THE EDGES COULD CAUSE PERSONAL INJURY.

NOTICE: Inspect the shield for cracks, tears, and missing fasteners. all shields must be firmly attached. the Shield must be installed whenever removed for exhaust system or body repairs, etc. to prevent vehicle panel and fuel tank damage.


Removal

CAUTION: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED PRIOR TO LIFTING. TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED. MAKE SURE HOIST DOES NOT CONTACT FUEL OR BRAKE LINES.





1. Raise vehicle squarely on a lift Refer to lift instructions for positioning vehicle





2. Remove muffler strap fastener and hanger
3. Lower muffler until pipe assembly rests on suspension crossmember.

NOTICE: Use extreme care when grinding off the rivet heads. Always install all the shields to insure against panel and fuel tank damage.

4. Remove muffler heat shield rivets by guiding off the heads with a small grinder or by punching out the center of the rivets with a 3/32 inch punch. Use a 3/16 inch drill to remove the rivet without damaging retainer hole.

Installation
1. Position the heat shield in place.

NOTICE: To prevent damage to the fuel tank, the special rivet (P/N 21011238), labeled A in illustration, must be used. Do not use a substitute rivet.

2. Install heat shield rivets starting with two circled Installing these rivets first aligns the shield
3. Install muffler hanger and strap nut.
Torque: 22 Nm (16 ft. lbs.)