Radiator Surge Tank Outlet Hose/Pipe Replacement

Surge Tank Hose/Pipe Replacement - Outlet (2.4L (LE5))

Tools Required

SA9111E Hose Clamp Pliers

Removal Procedure

1. Drain the cooling system.
2. Lower the vehicle.
3. Remove the underhood electrical center.




4. Reposition the surge tank outlet hose clamp at the engine using SA9111E.
5. Remove the surge tank outlet hose from the engine.




6. Reposition the surge tank inlet hose clamp.
7. Remove the surge tank inlet hose from the surge tank.




8. Remove surge tank bolt.
9. Lift surge tank and reposition the surge tank outlet hose clamp using SA9111E.
10. Remove surge tank outlet hose.

Installation Procedure




1. Route the surge tank outlet hose and install the surge tank outlet hose to the engine.
2. Reposition the hose clamp at the engine to secure the hose using SA9111E.




3. With the surge tank raised, install the surge tank outlet hose.
4. Reposition the hose clamp to secure the hose using SA9111E.

Notice: Refer to Fastener Notice.

5. Install the surge tank bolt.

Tighten the surge tank bolt to 6.5 N.m (58 lb in).

6. Install the underhood electrical center.




7. Install the surge tank inlet hose to the surge tank.
8. Reposition the hose clamp to secure the hose.
9. Fill the cooling system.