Diesel Data: Automotive Repair

Installation





SUSPENSION: FRONT LOWER SUSPENSION ARM: INSTALLATION

1. TEMPORARILY TIGHTEN FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY LH





(a) Install the No. 1 suspension lower arm LH to the suspension crossmember and temporarily tighten the No. 1 suspension lower arm with the 2 bolts and nut.

2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

3. INSTALL NO. 1 HOOK Installation

4. CONNECT FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY LH





(a) Install the No. 1 suspension lower arm LH to the lower ball joint with the bolt and 2 nuts.

Torque : 89 Nm (908 kgf-cm, 66 ft-lbf)

5. CONNECT FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY RH

HINT

Connect the RH side following the same procedures as the LH side.

6. CONNECT FRONT STABILIZER LINK ASSEMBLY LH





(a) Connect the stabilizer link LH to the shock absorber with coil spring with the nut.

Torque : 74 Nm (755 kgf-cm, 55 ft-lbf)

HINT

Use a 6 mm hexagon wrench to hold the stud if the ball joint turns together with the nut.

7. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT

Connect the RH side following the same procedures as the LH side.

8. CONNECT PRESSURE FEED TUBE ASSEMBLY Installation

9. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation

10. CONNECT TIE ROD END SUB-ASSEMBLY RH Installation

11. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation

12. INSTALL FRONT FLOOR PANEL BRACE Installation

13. STABILIZE SUSPENSION

(a) Install the front tire.

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

(b) Lower the vehicle and bounce it several times to stabilize the front suspension.

14. FULLY TIGHTEN FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY LH





(a) Fully tighten the 2 bolts.

Torque : 137 Nm (1,400 kgf-cm, 101 ft-lbf)

NOTICE:

* Keep the nut from rotating while tightening the rear side bolt.

* Make the tire condition contact ground with a 4 post lift.

15. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

16. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

17. INSTALL COLUMN HOLE COVER SILENCER SHEET

18. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

19. ADD POWER STEERING FLUID

20. BLEED POWER STEERING FLUID Power Steering System

21. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR Power Steering System

22. CHECK POWER STEERING FLUID LEAKS

23. INSTALL HOOD SUB-ASSEMBLY

24. ADJUST HOOD SUB-ASSEMBLY

(a) Adjust the hood Adjustments.

25. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(a) Inspect and adjust front wheel alignment Front Wheel Alignment.

26. INSTALL ENGINE UNDER COVER LH

27. INSTALL ENGINE UNDER COVER RH