Diesel Data: Automotive Repair

Check





CHECK
In accordance with the following table, check all removed parts for wear and damage, and make repair or replacement if necessary.

Service Limit
Make a measurement as follows. If it exceeds the specified service limit, replace the parts with new ones.

CAUTION:
- Fix oil pump on a vise to make a measurement. At this time, hold oil pump with the least possible force between two wood pieces.
- Do not set outside of flow control valve or pulley on a vise; otherwise outside or pulley might be deformed.
Select properly sized wood pieces.

Play of pulley shaft
Service limit:





Radial play (Direction <->)
0.4 mm (0.016 in) or less





Axial play (Direction <->)
0.9 mm (0.035 in) or less

On condition:
P: 9.8 N (1.0 kg, 2.2 lb)





Ditch deflection of pulley
Service limit:
1.0 mm (0.039 in) or less


NOTE: Read the value for one surface of V ditch, and then the value for another off the dial.





Resistance to rotation of pulley
Service limit:
Maximum load; 9.22 N (0.94 kg, 2.07 lb) or less


NOTE:
- A rather higher value may be indicated when pulley starts turning.
- Measure the load during rotation and make a judgment.