Diesel Data: Automotive Repair

Front Drive Shaft Disassembly

Front Drive Shaft

DISASSEMBLY





1. Place alignment marks on the shaft and outer race.





2. Remove the PTJ boot band and boot.

CAUTION: Be careful not to damage boot.





3. Remove the snap ring from PTJ outer race.
4. Remove the PTJ outer race from shaft assembly.
5. Wipe off grease.

CAUTION: The grease is a special grease. Do not confuse with other greases.





6. Place alignment marks on the roller kit and trunnion.
7. Remove the roller kit from trunnion.

CAUTION: Be careful with the roller kit position.





8. Place alignment marks on the trunnion and shaft.





9. Remove the snap ring and trunnion.

CAUTION: Be sure to wrap shaft splines with vinyl tape to prevent boot from scratches.

10. Remove the PTJ boot.

NOTE: Further disassembly of axle is impossible because the BJ cannot be disassembled.