Diesel Data: Automotive Repair

Fuel Injector: Service and Repair

Intake Manifold (Part 1):




Intake Manifold (Part 2):






Fuel Injector

REMOVAL

RH SIDE
1. Release the fuel pressure.
2. Open the fuel filler flap lid, and remove the fuel filler cap.




3. Disconnect the ground cable from battery.
4. Remove the air intake chamber and air cleaner case.
5. Remove the power steering pump and tank from the brackets.
1. Remove the front side V-belt.




2. Remove the bolts which hold the power steering pipes onto the intake manifold protector.




3. Remove the bolts which install the power steering pump to the bracket.




4. Disconnect the power steering pump switch connector (A).




5. Remove the reservoir tank from the bracket by pulling it upwards.




6. Place the power steering pump and tank on the right side wheel apron.

6. Remove the spark plug cords from spark plugs and #3 cylinders).




7. Remove the fuel pipe protector RH.




8. Disconnect the connector (A) from fuel injector.
9. Remove the harness band (B) which holds engine harness to injector pipe.




10. Remove the bolts which hold fuel injector pipe onto intake manifold.




11. Remove the fuel injector while lifting up the fuel injector pipe.

LH SIDE
1. Release the fuel pressure.
2. Open the fuel filler flap lid, and remove the fuel filler cap.
3. Remove the battery.




4. Remove the two bolts which install the washer tank on the body.
5. Disconnect the connector from the front window washer motor.




6. Disconnect the connector from the rear gate glass washer motor.
7. Disconnect the rear window glass washer hose from the washer motor, then plug the connection with a suitable cap.




8. Move the washer tank, and secure it away from the working area.
9. Remove the spark plug cords from spark plugs (#2 and #4 cylinders).




10. Remove the fuel pipe protector LH.




11. Disconnect the connector (A) from fuel injector.
12. Remove the harness band (B) which holds engine harness to injector pipe.




13. Remove the bolts which hold fuel injector pipe onto intake manifold.




14. Remove the fuel injector while lifting up the fuel injector pipe.

INSTALLATION

RH SIDE










Install in the reverse order of removal.

NOTE: Use new O-rings.

LH SIDE










Install in the reverse order of removal.

NOTE: Use new O-rings