Diesel Data: Automotive Repair

Coolant Reservoir: Service and Repair

Reservoir Tank

REMOVAL
1) Set the vehicle on a lift.
2) Remove the collector cover.
3) Lift up the vehicle.
4) Remove the under cover.
5) Remove the bolts on the underside of the radiator. stay.





6) Lower the vehicle lift.
7) Remove the air intake duct.
8) Remove the front upper cover.





9) Remove the radiator upper brackets.





10) Remove the radiator stay.
(1) Remove the latch.





(2) Remove the radiator hose bracket.
(3) Remove the clip holding the harness.
(4) Remove the bolts on the left side of the radiator stay.





(5) Remove the bolts on the right side of the radiator stay.





11) Remove the reservoir tank.





INSTALLATION
1) Install the reservoir tank.
Tightening torque: 7.5 N-m (0.8 kgf-m, 5.5 ft-lb)





2) Install the radiator stay.
(1) Install the latch.
Tightening torque: 33 N-m (3.4 kgf-m, 24.3 ft-lb)





(2) Install the radiator hose bracket.
(3) Hold the harness to the radiator stay with a clip.
(4) Tighten the bolts on the left side of the radiator stay.
Tightening torque: 18 N-m (1.8 kgf-m, 13.3 ft-lb)





(5) Tighten the bolts on the right side of the radiator stay.
Tightening torque: 18 N-m (1.8 kgf-m, 13.3 ft-lb)





3) Install the radiator upper brackets.
Tightening torque: 12 N-m (1.2 kgf-m, 8.9 ft-lb)
4) Install the front upper cover.





5) Install the air intake duct.
6) Lift up the vehicle.
7) Tighten the bolts on the lower side of the radiator stay.
Tightening torque: 18 N-m (1-8 kgf-m, 13.3 ft-lb)





8) Install the under cover.
9) Lower the vehicle lift.
10) Install the collector cover.

INSPECTION
Make sure the engine coolant level is between "FULL" and "LOW".