Diesel Data: Automotive Repair

Installation

INSTALLATION

1) Install the oil pump to bracket.

Tightening torque:
15.7 N-m (1.6 kgf-m, 11.6 ft-lb)





Tightening torque:
36.8 N-m (3.8 kgf-m, 27.1 ft-lb)





2) Install the power steering pump bracket.

Tightening torque: [1][2]Diagrams





3) After installing the oil pump, fill the oil pump with fluid while rotating the pulley by hand and perform air bleeding from the oil pump.

CAUTION:
Always fill the oil pump with the fluid to prevent abnormal noise and seizure of the oil pump.


4) Connect the pressure hose and suction hose.

Tightening torque:
Eye bolt
40 N-m (4.1 kgf-m, 29.5 ft-lb)

CAUTION:
Be careful not to twist hoses. Twisted hoses may contact other parts.






5) Connect the connector to the power steering oil pressure switch.
6) Install the tensioner adjuster.
7) Install the V-belts.
8) Install the pulley belt cover.
9) Connect the ground cable to battery.
10) Fill with specified power steering fluid.

CAUTION:
Never start the engine before filling with fluid; otherwise the vane pump may become seized.