Removal and Replacement

Brake Pedal

REMOVAL

MT MODEL

1) Remove the steering column.
2) Disconnect the connector from clutch switch.
3) Disconnect the connector from stop light switch.
4) Turn the stop light switch counterclockwise and remove the stop light switch.





5) Remove the clevis pin which secures the pedal and operating rod.





6) Remove the nut which secures the clutch master cylinder.
7) Remove the bolt and nut which secure the pedal bracket.





AT MODEL

1) Remove the steering column.
2) Disconnect the connector from stop light switch.
3) Turn the stop light switch counterclockwise and remove the stop light switch.





4) Remove the clevis pin which secures the brake pedal and operating rod.





5) Remove the bolt and nut which secure the brake pedal bracket.





INSTALLATION

CAUTION:
^ Install the stop light switch according the following procedure.
^ Do not install the stop light switch before step 2). Installing the stop light switch before step 2) may result in the switch falling off, remaining illuminated constantly, or an illumination fault.

1) Install the bolt and nut which secure the brake pedal bracket.

Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)

2) Install clevis pin and snap pin which secure the operating rod to the brake pedal.

NOTE:
^ Replace with a new clevis pin.
^ Apply a thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.





3) Make sure that the switch clip (gray) is securely installed to the brake pedal bracket.





4) While pulling up the brake pedal, insert the stop light switch until it reaches the stopper (brown) at the brake pedal side. Turn the stop light switch clockwise and install the switch.








5) Connect the stop light switch connector.
6) Check that the brake light operate properly.
7) Check the brake pedal after installation.