Rear

Rear Disc Brake Assembly

REMOVAL

CAUTION:
Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.

1) Lift up the vehicle, and then remove the rear wheels.
2) Remove the caliper body assembly from the support - rear disc brake.
(1) Remove the brake hose bracket and union bolt.





(2) Remove the caliper bolt, and remove the caliper body assembly.





3) Remove the support - rear disc brake.

NOTE:
Remove the support - rear disc brake only when replacing the disc rotor or the support - rear disc brake. It is not necessary to remove it when servicing the caliper body assembly.

(1) Remove the brake pad from support - rear disc brake.
(2) Remove the mounting bolts, and then remove the support - rear disc brake from the housing assembly - rear axle.

INSTALLATION

NOTE:
Before installation, remove mud and foreign matter from the caliper body assembly and support - rear disc brake.

1) Before installation, check each part.
2) Apply a thin coat of Molykote M7439 (Part No. 003602001) or the grease included with pad kit to the support - rear disc brake.





3) Install the support - rear disc brake to the housing assembly - rear axle.

Tightening torque:
Mounting bolt: 66 Nm (6.73 kgf-m, 48.7 ft-lb)

4) Apply a thin coat of grease to the pad clip.

Grease:
Molykote M7439 (Part No. 003602001) or an item contained in the pad kit





5) Apply a thin coat of grease to the shim - disc brake rear inner (a) and the shim - disc brake rear outer (b).

Grease:
Grease contained in the pad kit or WAKO grease V160





6) Install the brake pad to the support - rear disc brake.
7) Install the caliper body assembly to the support - rear disc brake.

Tightening torque:
Caliper bolt: 27 Nm (2.75 kgf-m, 19.9 ft-lb)

8) Install the brake hose bracket.

Tightening torque:
Brake hose bracket: 33 Nm (3.4 kgf-m, 14.3 ft-lb)

9) Connect the brake hose using a new brake hose gasket.

Tightening torque:
Union bolt: 18 Nm (1.84 kgf-m, 13.3 ft-lb)

10) Bleed air from the brake system.
11) Install the rear wheels.

Tightening torque:
120 Nm (12.24 kgf-m, 88.5 ft-lb)