Removal and Replacement

Leak Check Valve Assembly

REMOVAL

1. Disconnect the ground cable from battery.






2. Lift up the vehicle.
3. Remove the propeller shaft.
4. Support the rear differential with the transmission jack.
5. Remove the bolts which hold the rear differential front crossmember from the rear crossmember.






6. Remove the self-lock nuts which hold the rear differential to the rear crossmember.






7. Lower the rear differential.

NOTE: Be careful not to apply excessive force to the drive shaft.






8. Disconnect the drain tube from the canister.

NOTE: Disconnect the quick connector as shown in the figure.










9. Disconnect the fuel filler hose (A) and evaporation hose (B).
10. Disconnect the intake hose (C) from the connector.






11. Disconnect the connector from the leak check valve assembly.






12. Remove the bolt and clip (A) which secure the leak check valve assembly to the vehicle, and remove the leak check valve assembly.










INSTALLATION

1. Install the leak check valve assembly to the vehicle with the bolt and clip (A).

Tightening torque: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)










2. Connect the connector to the leak check valve assembly.






3. Connect the intake hose (C) to the connector.
4. Securely insert the fuel filler hose (A) and evaporation hose (B) until the hose end contacts the spool, then attach the clamp and clip as shown in the figure.

Tightening torque: 2.5 N.m (0.3 kgf-m, 1.8 ft-lb)










5. Connect the drain tube to the canister.

NOTE: Connect the quick connector as shown in the figure.










6. Raise the rear differential with transmission jack.

NOTE: Be careful not to apply excessive force to the drive shaft.






7. Install the rear differential to the rear crossmember.

NOTE: Use a new self-locking nut.

Tightening torque: 70 N.m (7.1 kgf-m, 51.6 ft-lb)






8. Install the rear differential front crossmember to the rear crossmember.

NOTE: Use a new self-locking nut.

Tightening torque: 110 N.m (11.2 kgf-m, 81.1 ft-lb)






9. Remove the transmission jack from the rear differential.
10. Install the propeller shaft.
11. Lower the vehicle.
12. Connect the battery ground terminal.