Diesel Data: Automotive Repair

Removal and Replacement

Starter

REMOVAL

1. Disconnect the ground cable from battery.






2. Remove the cover (A) and clip (B) from air intake boot assembly. (2.5 L non-turbo model)






3. Loosen the clamp (A) which connects the air intake boot assembly and air cleaner case. (2.5 L non-turbo model)
4. Loosen the clamp (B) which connects the air intake boot assembly and throttle body. (2.5 L nonturbo model)






5. Remove the air intake boot from the throttle body, and move it to the left side wheel apron. (2.5 L non-turbo model)






6. Loosen the clamp (A) which connects the air intake boot assembly. (3.6 L model)
7. Loosen the bolt (B) which secures the air intake boot assembly to the collector cover bracket. (3.6 L model)






8. Remove the air intake boot assembly, and move it to the left side wheel apron. (3.6 L model)






9. Remove the intercooler. (turbo model)
10. Disconnect the connector (B) and terminal (A) from starter.






11. Remove the starter from transmission.

NOTE: For the MT model, a bolt is used in place (A).






INSTALLATION
Install in the reverse order of removal.

NOTE: For the MT model, a bolt is used in place (A).

Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb)






Tightening torque: 10 N.m (1.0 kgf-m, 7.4 ft-lb)






- 2.5 L non-turbo model

NOTE: Align the clamp hole with the protrusion of the air intake boot assembly.






Tightening torque:
Clamp (A), (B) 3 N.m (0.3 kgf-m, 2.2 ft-lb)






- 3.6 L model

Tightening torque:
Clamp (A) 3 N.m (0.3 kgf-m, 2.2 ft-lb)
Bolt (B) 6.5 N.m (0.7 kgf-m, 4.8 ft-lb)