Diesel Data: Automotive Repair

Front Drive Shaft Disassembly

Front Drive Shaft

DISASSEMBLY

1) Place alignment marks on the shaft and outer race.





2) Remove the PTJ boot band and boot.

CAUTION:
Be careful not to damage the boot.





3) Remove the snap ring from PTJ outer race.





4) Remove the PTJ outer race from shaft assembly.
5) Wipe off grease.

CAUTION:
The grease is a special type of grease. Do not mix with other grease.

6) Place alignment marks on the roller kit and trunnion.





7) Remove the roller kit from trunnion.

CAUTION:
Be careful with the roller kit position.

8) Place alignment marks on the trunnion and shaft.





9) Remove the snap ring and trunnion.





CAUTION:
Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.

10) Remove the PTJ boot.

NOTE:
The EBJ is a non-disassembly part, so the drive shaft disassembly stops here.