Diesel Data: Automotive Repair

Master Cylinder Reservoir Replacement

Removal
1. Disconnect fluid level switch coupler on reservoir.
2. Clean outside of reservoir.
3. Take out fluid with syringe or such.
4. Remove reservoir pin (1) by using special tool (A).
Special tool: (A): 09922-85811





5. Remove reservoir (2).

CAUTION: Brake fluid is extremely damaging to paint. Do not allow brake fluid to get on painted surfaces.

Installation
1. When using new grommets, lubricate them with the same fluid as the one to fill reservoir with. Then press-fit grommets to master cylinder. Grommets must be seated in place.





2. Install reservoir (1) to master cylinder with pin (2).

NOTE: When inserting pin, drive till both of its ends at the right and left of reservoir become the same length.

3. Connect fluid level switch coupler on reservoir.
4. Fill reservoir with special fluid.
5. Upon completion of installation, check for fluid leakage.