Master Cylinder Reservoir Removal and Installation

Master Cylinder Reservoir Removal and Installation

CAUTION: Do not allow brake fluid to get on painted surfaces. Painted surfaces will be damaged by brake fluid, flush it with water immediately if any fluid is spilled.

Removal
1. Clean outside of reservoir and master cylinder.
2. Disconnect fluid level switch coupler (1) and clamp (3) from reservoir (2).





3. Drain brake fluid in reservoir.
4. Disconnect clutch reservoir hose from reservoir (M/T model).
5. Remove reservoir connector pin (1) by using special tool and then reservoir.
Special Tool (A):09916-44310





Installation
1. When using new grommets (2), lubricate them with the same fluid as the one to fill reservoir with. Then press-fit grommets (2) to master cylinder (3).
2. Install reservoir (1) to master cylinder.





3. Drive in reservoir connector pin (2) by using special tool (A). Till both of its ends at the right and left of reservoir (1) becomes the same length.
Special Tool (A):09916-44310





4. Connect clutch reservoir hose to reservoir (M/T model).
5. Connect fluid level switch coupler (1) and clamp (3) to reservoir (2).





6. Fill reservoir with specified brake fluid up to its MAX level.
7. After completing the work, bleed air from brake system and bleed air from clutch system.
8. Check each installed parts for fluid leakage.
9. Perform brake test and check fluid leakage.