Brake Pedal Removal and Installation

Brake Pedal Removal and Installation
Reference: Brake Pedal Components

Removal
1) Remove instrument panel.
2) Remove steering column.
3) Disconnect brake light switch connector (1).





4) Remove clip (2) and clevis pin (3) from cylinder push rod clevis (1).





5) Loosen pedal shaft nut (1).
6) Remove brake pedal (2) by pulling out pedal shaft (3).
7) Remove pedal pad (4) from brake pedal, if necessary.








Installation
Reverse removal procedure noting the following points.
^ Apply grease to inside of clevis hole in brake pedal (1), cylindrical side face of both pedal bushings (2), and brake pedal spring (3).
"A": Grease 99000-25050 (SUZUKI Super Grease E)
^ Tighten pedal shaft nut (4) to specified torque.
Tightening torque
Pedal shaft nut (a): 23 Nm (2.3 kg-m, 17.0 lbf-ft)








^ Insert clevis pin into holes in the clevis and brake pedal from right side.
^ Check brake pedal free height and brake pedal play.
- Brake pedal free height:
- Brake pedal play:
^ Adjust installation position of brake light switch.