Diesel Data: Automotive Repair

Fuel Tank One Way Valve: Service and Repair

Fuel Tank Inlet Valve Removal and Installation

Removal
1. Remove fuel filler cap.
2. Insert hose of a hand operated pump into fuel filler hose (1) and drain fuel in space "A" shown in figure.

WARNING: Store drained fuel in an airtight metal container and prevent ignition by static electricity, etc.

CAUTION: Do not force pump hose into fuel tank.







3. Hoist vehicle, and disconnect fuel tank harness connector (1).
4. Remove clamps (2) and fuel filler hose (3) from fuel tank.






5. Remove fuel tank inlet valve (2) using flat-end screwdriver (1) or the like.

CAUTION: Be careful not to damage fuel tank inlet valve (2) with tool.






Installation
1. Align protrusion (1) of fuel tank inlet valve with slot (2) of fuel tank and install it.






2. Install fuel filler hose (1) to fuel tank and secure it with clamps (2) referring to Fuel Hose Disconnecting and Reconnecting.
3. Connect fuel tank harness connector (3).






4. Lower vehicle and install fuel filler cap.