Diesel Data: Automotive Repair

Clutch Pedal Position Sensor / Switch: Adjustments

CPP Switch Inspection and Adjustment
Reference: CPP Switch Removal and Installation

Inspection
Check for resistance between terminals under each condition below. If check result is not satisfactory, replace CPP switch.
CPP switch resistance
When switch shaft is pushed (1): Continuity
When switch shaft is free (2): No continuity





Adjustment
With clutch pedal (1) depressed, adjust switch (2) position so that clearance "a" between end of thread and clutch pedal arm is within specification and then tighten lock nut to specified torque.

Clearance between end of thread and clutch pedal arm
"a": 1.6 - 2.0 mm (0.063 - 0.078 in.)

Tightening torque
CPP switch lock nut (a): 7.5 Nm (0.76 kg-m, 5.5 lbf-ft)