Clutch Slave Cylinder: Service and Repair

Clutch Operating Cylinder Assembly Removal and Installation

CAUTION:
^ Do not allow fluid to get on painted surfaces. It may cause painted surface damage.
^ Do not disassemble clutch operating cylinder assembly.

Removal
1) Clean around reservoir cap of brake master cylinder and extract fluid with syringe or the like.
2) Dismount transaxle assembly.
3) Pull clamp (1), and then remove clutch pipe joint (2).





4) Loosen clutch fluid pipe flare nut (1) of clutch operating cylinder assembly (2).
5) Remove clutch pipe joint sleeve (3) from transaxle and then remove clutch fluid pipe (4).
6) Remove clutch operating cylinder assembly from transaxle.





Installation
1) Install clutch operating cylinder assembly (2) to transaxle. Tighten new mounting bolts to specified torque.

Tightening torque
Clutch operating cylinder assembly mounting bolt (a): 10 Nm (1.0 kg-m, 7.5 lbf-ft)

2) Connect clutch fluid pipe (4) to clutch operating cylinder assembly temporarily.
3) Install clutch pipe joint sleeve (3) to transaxle securely and then tighten clutch fluid pipe flare nut (1) to specified torque.

Tightening torque
Clutch fluid pipe flare nut (b): 16 Nm (1.6 kg-m, 12.0 lbf-ft)





4) Install clutch pipe joint (2), and then connect clamp (1).





5) Remount transaxle assembly.
6) Bleed air from clutch system and check clutch pedal free travel.
^ Bleed air:
^ Clutch pedal free travel: