Input Shaft Oil Seal Replacement
Input Shaft Oil Seal ReplacementCAUTION:
Be careful to handle aluminum parts so as not to damage them.
NOTE:
^ Thoroughly clean CVT assembly exterior before servicing it.
^ Keep working table, tools and hands clean while servicing.
^ Do not expose removed parts to dust. Keep them always clean.
1) Dismount CVT assembly.
2) Remove torque converter (1) from CVT assembly.
3) Remove input shaft oil seal (1) by using flat-end screwdriver or the like (2).
CAUTION:
When removing oil seal, be careful not to scratch the oil seal press-fit part of transaxle housing. Otherwise CVT fluid may cause leakage.
4) Apply grease to new input shaft oil seal lip.
: Grease 99000-25030 (SUZUKI Super Grease C)
5) Using special tool, install input shaft oil seal (1) at specified position as shown in figure.
Special Tool
(A): 09914-87910
(B): 09922-59420
Input shaft oil seal installing depth
"a": 0.5 - 1.5 mm (0.020 - 0.059 in.)
6) Install torque converter (3) noting the following points.
CAUTION:
^ Before installing torque converter, make sure that its pump hub portion is free from nicks, burrs or damage which may cause oil seal to leak.
^ Be very careful not to drop torque converter on oil pump. Damage in gear, should it occur, may cause a critical trouble.
^ Install torque converter aligning projection (1) of torque converter and grooves (2) of oil pump.
^ Install torque converter, using care not to damage input shaft oil seal.
^ After installing torque converter (3), check that distance "a" is within specification.
Torque converter installing position
"a": More than 17.0 mm (0.669 in.)
^ Check torque converter for smooth rotation.
7) Remount CVT assembly.
8) Refill CVT fluid.
9) Check CVT fluid level.
10) After installation, check for CVT fluid leakage at each connection.