Gear Shift and Select Shaft Assembly Removal and Installation
Gear Shift and Select Shaft Assembly Removal and InstallationReference: Manual Transaxle Assembly Components
Reference: Gear Shift and Select Shaft Assembly Components
Removal
1) Remove battery, battery tray with ECM and battery bracket.
2) Disconnect gear shift and gear select control cables from transaxle.
3) Remove gear shift interlock bolt (1) and gear shift locating spring (2).
4) Remove gear shift & select shaft assembly (3).
Installation
1) Clean mating surface of guide case (1) and left case (5), apply sealant to left case as shown in figure. Diameter of applied sealant is 1.5 mm (0.059 in.).
"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)
2) Mate guide case with left case.
3) Apply sealant to thread of guide case No.2 bolts (2), and then tighten guide case No.1 bolts (4) and guide case No.2 bolts to specified torque.
"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)
Tightening torque
Guide case No.1 bolt (a): 23 Nm (2.3 kg-m, 17.0 lbf-ft)
Guide case No.2 bolt (b): 23 Nm (2.3 kg-m, 17.0 lbf-ft)
4) Apply sealant to thread of gear shift interlock bolt (3) and gear shift locating spring (6), and then tighten them to specified torque.
"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)
Tightening torque
Gear shift inter lock bolt (c): 23 Nm (2.3 kg-m, 17.0 lbf-ft)
Gear shift locating spring (d): 28 Nm (2.9 kg-m, 21.0 lbf-ft)
5) Connect gear shift and gear select control cables to transaxle.
6) Install battery bracket, battery tray with ECM and battery.
7) Check input shaft for rotation in each gear position.