Diesel Data: Automotive Repair

Fuel Pressure Regulator: Description and Operation

PURPOSE
The fuel pressure regulator (FPR), controls the fuel pressure at the inlets of the fuel injectors. The FPR has an operational range of 33 - 44 psi and is controlled by engine manifold vacuum.

LOCATION
Located on the fuel rail.

OPERATION
The FPR contains a diaphragm and spring that opens and closes a check ball opening to the fuel return passage. Fuel pressure will be relieved to the fuel tank at 44 psi with no vacuum applied to the FPR. When the engine is operating, manifold vacuum performs in an inverse relationship to fuel pressure. As vacuum increases, (pulling the diaphragm against spring tension), fuel pressure decreases as more fuel is relieved to the tank. As throttle valve opening approaches wide open throttle (WOT), manifold vacuum decreases toward zero in.Hg and the spring in the FPR blocks off more of the fuel return circuit, thus raising the fuel pressure. This enables the engine to receive additional fuel volume as required by high speed/load driving conditions.