Timing Belt Installation

INSTALLATION OF TIMING BELT

1. Install camshaft timing pulley.





(a) Align the knock pin of the camshaft with the pin hole of the camshaft, and install the camshaft with the plate washer and mount bolt.
(b) Secure the camshaft and tighten the mount bolt.

Torque: 475 kg-cm (34 ft-lb, 47 N.m)





(c) Align the bearing cap mark and the center of the small hole on the camshaft timing pulley.

NOTE: Remove any oil or water on the camshaft timing pulley and keep it clean.





2. Install crankshaft timing pulley.
Install the crankshaft timing pulley and align the TDC marks on the oil pump body and crankshaft timing pulley.

NOTE: Remove any oil or water on the crankshaft timing pulley and keep it clean.





3. Install timing belt idler pulley.
(a) Temporarily install the timing belt idler pulley with the mount bolt.
(b) Install the tension spring.
(c) Pry the timing belt idler pulley toward the left as far as it will go and temporarily tighten it.

NOTE: Remove any oil or water on the idler pulley and keep it clean.





4. Install timing belt.

NOTE: If reusing the timing belt, align the points marked during removal and install the belt with the arrow pointing in the direction of engine revolution.

5. Check valve timing and timing belt tension.





(a) Loosen the mount bolt of the timing belt idler pulley.





(b) Temporarily install the crankshaft pulley mount bolt and turn the crankshaft two revolutions from TDC to TDC.

CAUTION: Always turn the crankshaft clockwise.





(c) Check the valve timing.
Insure that each pulley aligns with the marks as shown in the figure.






(d) Tighten the mount bolt of the timing belt idler pulley.

Torque: 375 kg-cm (27 ft-lb, 37 N.m)





(e) Measure the timing belt tension as shown in the figure.

Timing belt tension: 6 - 7 mm at 2 kg (0.24-0.28 in. at 4.4 lb, 20 N)





(f) If the measured value is not within standard, readjust with the idler pulley.
(g) Remove the temporarily installed crankshaft pulley mount bolt.

6. Install cylinder head cover.





7. Install timing belt guide.
8. Install timing belt covers.

9. Install crankshaft pulley.
(a) Apply a light coating of engine oil on the threads and heads under of the pulley set bolt.
(b) Align the pulley set key with the key groove of the pulley and install.





(c) Using SST 09213-70010 and 09330-00021, install and torque the mount bolt.

Torque: 1,200kg-cm (87 ft-lb, 118 N.m)

10. On vehicles with A/C, Install A/C idler pulley bracket and pulley.
11. Install water pump pulley.
12. Install and adjust drive belts.

Drive belt tension:
New belt 125 ± 25 lb
Used belt 80 ± 20 lb

13. Install air cleaner assembly.
14. Install radiator.
15. Start engine and check for leaks.