Rear Door: Service and Repair

REAR DOOR





DISASSEMBLY OF REAR DOOR




1. REMOVE REGULATOR HANDLE
(w/o POWER WINDOW) Pull off the snap ring with a cloth and remove the regulator handle and plate.





2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw, and slide the handle forward.
(b) Disconnect the control link and remove the handle.

3. REMOVE DOOR TRIM WITH INNER WEATHERSTRIP




(a) Remove the two screws from the armrest.





(b) Insert a screwdriver between the trim retainers and the door panel to pry it loose.

HINT: Tape the screwdriver tip before use.

4. REMOVE SERVICE HOLE COVER
5. REMOVE DOOR GLASS RUN





6. REMOVE DIVISION BAR
(a) Remove the two screws under the weatherstrip.
(b) Remove the bolt.
(c) Pull out the division bar.

7. REMOVE DOOR GLASS




(a) Wind the glass down into the door cavity.
(b) Remove the two glass channel mounting nuts.





(c) Remove the door glass by pulling it upward.

8. REMOVE WINDOW REGULATOR
(a) (w/ Power Window) Disconnect the connector.





(b) Remove the regulator mounting bolts.
(c) Remove the equalizer arm bracket mounting bolts.





(d) Remove the regulator through the service hole.





9. REMOVE REAR DOOR BELT MOULDING
Pry out the rear door belt moulding with the clip as shown.





10. REMOVE INSIDE LOCKING LINK AND KNOB
Remove the bolt and disconnect the link from the door lock.

11. REMOVE OPENING CONTROL LINK
Disconnect the link from the door lock.





12. REMOVE DOOR LOCK
(a) Disconnect the link from the door outside handle.
(b) Remove the three screws and door lock.
(c) (w/ Power Door Lock) Remove the screw and door lock solenoid.





13. REMOVE DOOR OUTSIDE HANDLE
Remove the two bolts and door outside handle.


ASSEMBLY OF REAR DOOR
1. BEFORE INSTALLING PARTS, COAT THEM WITH MP GREASE





(a) Coat the sliding surface and gears of the window regulator with MP grease.

NOTICE: Do not apply MP grease to the spring of the window regulator.





(b) Coat the sliding surface of the door lock with MP grease.





2. INSTALL DOOR OUTSIDE HANDLE
Install the door outside handle with two bolts.





3. INSTALL DOOR LOCK
(a) (w/ Power Door Lock) Install the door lock solenoid to the door lock with the screw.
(b) Install the door lock with three screws.
(c) Connect the link to the outside handle.

4. INSTALL OPENING CONTROL LINK
Connect the link to the door lock.





5. INSTALL INSIDE LOCKING LINK AND KNOB
(a) Connect the link to the door lock.
(b) Install the link and knob with the bolt.





6. INSTALL REAR DOOR BELT MOULDING
Insert the claw of the clips into the upper panel hole and push the rear door belt moulding onto the panel.





7. INSTALL WINDOW REGULATOR
(a) Place the regulator through the service hole.
(b) Install the five mounting bolts.
(c) (w/ Power Window) Connect the connector.





8. PLACE DOOR GLASS IN DOOR
(a) Insert the door glass in the door cavity.
(b) Install the regulator into the door glass rail.
(c) Install the two glass channel mounting nuts.

9. ADJUST DOOR GLASS




(a) Adjust the equalizer arm up or down and tighten it where dimension A and B, as shown, are equal.





(b) With the door glass fully closed, adjust the door glass, stopper so it lightly makes contact with the glass plate.





10. INSTALL DIVISION BAR
(a) Place the division bar in the door.
(b) Install the two screws and bolt.

11. INSTALL DOOR GLASS RUN
12. INSTALL SERVICE HOLE COVER
13. INSTALL DOOR TRIM WITH INNER WEATHERSTRIP





14. INSTALL DOOR INSIDE HANDLE
(a) Connect the handle to the control link.
(b) Install the handle, slide it rearward, and install the screw.





15. INSTALL REGULATOR HANDLE
With the door window fully closed, install the plate and regulator handle with the snap ring as shown.