Sun Roof Assembly

SUN ROOF





REMOVAL OF SUN ROOF
1. DISCONNECT BATTERY CABLE FROM NEGATIVE TERMINAL





2. REMOVE CONTROL SWITCH
3. REMOVE FOLLOWING PARTS:
^ Front pillar garnish ^ Assist grip
^ Rear view mirror
^ Sun visor and holder
^ Opening trim moulding





4. REMOVE CENTER PILLAR LOWER GARNISH
(a) Remove the front and rear door opening trims.
(b) Remove the front and rear scuff plates.
(c) Pry out the clips and remove the center pillar lower garnish.

5. REMOVE CENTER PILLAR UPPER GARNISH




(a) (CANADA) Remove the front shoulder belt anchor.





(b) Using a screwdriver, pry out the clips.

HINT: Tape the screwdriver tip before use.

(c) Remove the center pillar upper garnish.





6. REMOVE FRONT SIDE ROOF HEADLINING
Tear off the roof headlining portion stuck with double-stick tape between front all center pillar.





7. REMOVE DRIVE MOTOR
(a) Disconnect the drive motor connector.
(b) Remove the three bolts and drive motor.





8. REMOVE WIND DEFLECTOR
Remove the four screws and wind deflector.





9. REMOVE GUIDE RAIL COVER
(a) Disconnect the front of roof headlining to make the clearance between the roof headlining and glass.

HINT: Do not damage the roof headlining.

(b) Remove the screw and guide rail cover.





10. REMOVE SLIDING ROOF GLASS WITH GUIDE RAIL
(a) Apply adhesive tape to protect the body.
(b) Remove the four screws and sliding roof.



DISASSEMBLY OF SUN ROOF




1. REMOVE SUNSHADE TRIM
(a) Remove the screw and sunshade stopper.
(b) Pull the sunshade trim rearward to remove.





2. REMOVE INNER PANEL SIDE GARNISH
Using a screwdriver, remove the side garnish.

HINT: Tape the screwdriver tip before use.





3. REMOVE SLIDING ROOF GLASS
Remove the eight nuts and sliding roof glass with the front and rear shims.

HINT: Note the number of shims in the front and rear shoes.





4. REMOVE CABLE GUIDE CASING FROM ROOF GUIDE RAIL
(a) Remove the screw and weatherstrip.
(b) Pull the cable guide casing forward to remove.





5. REMOVE DRIVE CABLE FROM CABLE GUIDE CASING
Pull the drive cable from the cable guide casing.



ASSEMBLY OF SUN ROOF




1. APPLY MP GREASE TO DRIVE CABLE
2. PLACE DRIVE CABLES INTO CABLE GUIDE CASING
3. INSTALL CABLE GUIDE CASING TO ROOF GUIDE RAIL





(a) Insert the drive cable into the rail, and align it with the guide casing.
(b) Install the guide rail and guide casing with the screw.





(c) Use butyl tape to cover the cut portion of the weatherstrip at the connection between the guide casing and guide rail.





4. ASSEMBLE SLIDING ROOF GLASS
Install the sliding roof glass, shims and shoes with the eight nuts.

HINT: Install the same number of shims that were disassembled.





5. INSTALL SUNSHADE TRIM
(a) Run the sunshade trim through the guide rail.

HINT: Secure the headlining for adjustment after assembly.

(b) Install the sunshade stopper with the screw.

6. INSTALL INNER PANEL SIDE GARNISH



INSTALLATION OF SUN ROOF




1. INSTALL SLIDING ROOF GLASS WITH GUIDE RAIL ONTO ROOF
(a) Place the sliding roof glass with the guide rail onto the roof.
(b) Tighten the guide rail with the four screws.





2. INSTALL GUIDE RAIL COVER
(a) Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant: Part No.08833-00070, THREE BOND 1324, or equivalent

(b) Install the rail cover with the screw.

HINT: Do not damage the roof headlining.

3. INSTALL WIND DEFLECTOR
4. INSTALL SLIDING ROOF DRIVE MOTOR




(a) Remove the screw and cam plate cover.
(b) Align the housing and gear point mark.
(c) Install the cam plate cover and screw.





(d) Close the sliding roof panel by hand so the clearance between the left and right sides of the sliding roof panel and roof panel are equal.
(e) Contact the front shoes with the stopper, install it.
(f) Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant: Part No.08833-00070, THREE BOND 1324, or equivalent

(g) Install the drive motor with the three bolts.
(h) Connect the drive motor connector.





5. INSTALL FRONT SIDE ROOF HEADLINING
(a) Stick the double-stick tape between front a nd rear pillar as shown.
(b) Install the roof headlining to the roof panel.

6. INSTALL CENTER PILLAR UPPER GARNISH




(a) Install the center pillar upper garnish by tapping.





(b) (CANADA) Install the shoulder belt anchor with the bolt.

Torque: 32 ft.lb. (43 N.m)

7. INSTALL CENTER PILLAR LOWER GARNISH
8. INSTALL SCUFF PLATE
9. INSTALL FOLLOWING PARTS:
^ Front pillar garnish
^ Rear view mirror
^ Sun visor and holder
^ Assist grip
^ Opening trim moulding

10. INSTALL CONTROL SWITCH
11. INSPECT AND ADJUST SLIDING ROOF
12. CONNECT BATTERY CABLE TO NEGATIVE TERMINAL