Diesel Data: Automotive Repair

System Specifications



Firing Order 1-3-4-2

Idle Speed 800 ± 50 rpm [1]
Idle Mixture [1]

[1] Not Adjustable.

Port Fuel Injector Volume 95 - 120cc (5.8 - 7.3 cu in.) per 15 sec.

TURBOCHARGER IMPELLER WHEEL (SHAFT):

Axial Play 0.0051 in. (0.13mm) or less
Radial Play 0.0071 in. (0.18mm) or less

EFI TIGHTENING TORQUE:

Air Connector Stay To Throttle Body 14 ft.lbs. (19 N-m)
Air Connector To Throttle Body 14 ft.lbs. (19 N-m)
Cold Start Injector Fuel Pipe 13 ft.lbs. (18 N-m)
Cold Start Injector Mounting Bolts 4.3 ft.lbs. (5.9 N-m)
Filler Pipe Flange To Tank Bolts 2.2 ft.lbs. (2.9 N-m)
Fuel Lines To Fittings 22 ft.lbs. (30 N-m)
Fuel Pressure Regulator Lock-nut 22 ft.lbs. (29 N-m)
Fuel Pressure Regulator Fuel Return Pipe 13 ft.lbs. (18 N-m)
Fuel Pump Bracket To Tank 2.2 ft.lbs. (2.9 N-m)
Fuel Rail Mounting Bolts 14 ft.lbs. (19 N-m)
Tank Strap Mounting Nuts 16 ft.lbs. (22 N-m)
Throttle Body To Intake Plenum Bolts 14 ft.lbs. (19 N-m)

TURBOCHARGER TIGHTENING TORQUE:

No.1 Water Pipe To Turbocharger 9 ft.lbs. (11 N-m)
No.2 Oil Pipe To Turbocharger 13 ft.lbs. (17 N-m)
No.2 Oil Pipe To No.1 Oil Pipe 14 ft.lbs. (19 N-m)
No.3 Water Pipe To Turbocharger 9 ft.lbs. (11 N-m)
Turbine Outlet Elbow To Turbocharger Nuts 47 ft.lbs. (64 N-m)
Turbocharger Stay To Turbocharger 51 ft.lbs. (69 N-m)
Turbocharger Stay To Cylinder Block Bolts 43 ft.lbs. (59 N-m)
Turbocharger To Exhaust Manifold Nuts 47 ft.lbs. (64 N-m)