Diesel Data: Automotive Repair

Assembly of Oil Pump




1. INSTALL NEW O-RING
a. Apply the gear oil to a new O-ring.
b. Install a new O-ring to the oil pump case.




2. INSTALL DRIVEN ROTOR AND DRIVE ROTOR




3. INSTALL NO.1 RELIEF VALVE ASSEMBLY
Install the relief valve seat, ball, spring and spring holder to the oil pump case.




4. INSTALL OIL PUMP COVER
Temporarily install the bolt.




5. INSTALL OIL LINE CASE
a. Install the No.3 oil pipe to the oil line case.




b. Using a torx wrench, temporarily install the torx screw.




6. INSTALL OIL STRAINER
Install the oil strainer to the oil pump case, temporarily install the bolt.




7. TORQUE OIL PUMP COVER BOLTS AND OIL LINE CASE TORX SCREW

Torque: 105 kg-cm (8 ft-lb, 10 N-m)




8. CHECK OPERATION OF OIL PUMP
Insert the oil pump drive gear to the drive rotor, check that the drive rotor turns smoothly.




9. INSTALL GASKET
Install a new gasket to the oil pump case.