Assembly of Ring Gear Mounting Case

1. INSTALL RING GEAR
a. Clean the contact surface of the mounting left case.
b. Heat the ring gear to about 100 °C (212 °F) in an oil bath.

NOTE: Do not heat the ring gear above 110 °C (230 °F).

c. Clean the contact surface of the ring gear with cleaning solvent.
d. Turn quickly install the ring gear on the mounting left case.

HINT: Align the matchmarks on the mounting left case and connect the ring gear.




2. CHECK RING GEAR RUNOUT




3. INSTALL MOUNTING CASE SIDE BEARING

(Right Case Side)
Using SST and a press, install the side bearing.
SST 09309-36010, 09316-20011

(Left Case Side)
Using SST and a press, install the side bearing.
SST 09309-36010, 09316-20011




4. INSTALL CENTER DIFFERENTIAL CONTROL COUPLING
a. Insert the No.2 intermediate shaft to the center differential control coupling.
b. Using snap ring pliers, install the snap ring.




c. Install the two washers to the center differential control coupling.




d. Install the center differential control coupling to the left case.

HINT: Do not drop the washer.




5. INSTALL RING GEAR MOUNTING RIGHT CASE
a. Install the right case to the left case.
b. Install and torque the twelve bolts.

Torque: 985 kg-cm (71 ft-lb, 97 N-m)

HINT: Align the matchmarks on the left case and connect the right case.